TPC 105 Metals In the Plant Flashcards

(50 cards)

1
Q

A metals ability to be stretched into wire without breaking is called it’s________. It’s ability to
return to its original shape after being deformed is called its_______

A Ductility; elasticity
B Ductility; malleability
C Malleability; toughness
D Toughness; elasticity

A

A Ductility; elasticity

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2
Q

Which of the following magnetic materials is an alloy?

A Alnico
B Cobalt
C Iron
D Nickel

A

A Alnico

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3
Q

A solid and a liquid can exist together at the _______ Adding heat melts more of the solid ______ changing the temperature

A Latent heat of fusion ; by
B Latent heat of fusion; without
C Melting point ; by
D Melting point ; without

A

D Melting point ; without

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4
Q

An alloy containing iron as the base metal is

A brass
B bronze
C pewter
D steel

A

D steel

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5
Q

Machinability is the speed and ease with which a metal

A can be brazed or welded
B can be cut on a machine tool
C reaches it’s melting point
D regains it’s original shape after deformation

A

B can be cut on a machine tool

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6
Q

The maximum amount of stress a material can exert is called it’s

A Ductility
B Hardness
C Shear force
D Yield strength

A

D Yield Strength

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7
Q

A standard tensile test specimen exerts a resistance force of 8500 lb. What is the stress in the specimen?

A 1700 psi
B 40,000 psi
C 42,500 psi
D 425,000 psi

A

C 42,500 psi

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8
Q

When a metal supports a heavy load at high temperature, It may undergo

A Creep
B Elastic breakdown
C Metal fatigue
D Strain

A

A Creep

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9
Q

The mass of a material per unit volume is called it’s

A Density
B Mass
C Specific gravity
D Volume

A

A Density

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10
Q

The ratio of a material’s density to the density of water is called its

A Density
B Mass
C Specific gravity
D Volume

A

C Specific gravity

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11
Q

Permanent–mold casting uses

A Metal cores only
B Send cores only
C Both metal and sand cores
D No cores

A

C Both metal and sand cores

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12
Q

The method of casting metal parts using a spinning mold to force the molten metal away from the center and against the sides of the mold is called _______ casting.

A centrifugal
B die
C permanent
D sand

A

A centrifugal

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13
Q

Die casting is the ______ of all casting methods. It is used to cast ______ metals.

A fastest ; ferrous
B fastest ; nonferrous
C slowest ; ferrous
D slowest ; nonferrous

A

B fastest ; nonferrous

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14
Q

Upsetting is the most common method of

A Cold forging
B Die casting
C Extrusion
D Heading

A

A Cold forging

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15
Q

Pulling rod stock through a tapered die produces

A cord
B sheets
C tubing
D wire

A

D wire

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16
Q

Because of its higher carbon content, ______ has a lower melting point than_______.

A Cast iron; cementite
B Cast iron; steel
C Steel; cast-iron
D Steel; cementite

A

B Cast iron; steel

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17
Q

Carbon in cast iron generally makes it easier to

A Bend
B Break
C Cast
D Pour

A

B break

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18
Q

Malleable cast iron is ______ than white cast iron and has_______ resistance to wear than gray cast iron

A Harder; less
B Harder; more
C Softer; less
D Softer; more

A

D Softer; more

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19
Q

What kind of cast iron is best for parts that must be hard and strong but not brittle?

A Ferritic
B Gray
C High-alloy
D White

A

C High- alloy

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20
Q

Open-hearth, basic oxygen, and electric are three types of furnaces used for making

A Cast iron
B coke
C pig iron
D steel

A

D steel

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21
Q

The most important element added to iron and making steel is

A Carbon
B Cementite
C Ferrite
D Pearlite

22
Q

AISI and SAE our number coding systems that specify the _________ of each kind of __________

Chemical composition ; cast iron
Chemical composition ; steel
Price range; cast iron
Price range ; steel

A

Chemical composition; steel 

23
Q

When spark, testing to identify a steel, you should consider spark length________ and___________

Color ; Burst
Color ; temperature
Temperature ; Burst
Temperature ; intensity

A

Color; burst 

24
Q

The cold rolled she steel graded_______ quality has a matte finish that holds paint well.

Commercial
Drawing
Physical
Structural

25
All stainless steels contain Carbon Chromium Copper Silicon
Chromium
26
Uneven, heating and cooling of metal parts during welding causes Distortion incomplete fusion Inconsistent joints Week seems
Distortion
27
In annealing, a metal should be heated to a temperature above its critical temperature, and then Cooled slowly Ground Hammered Plunged into cold water
Cooled slowly
28
Before welding a broken gear, you should__________ it in order to avoid distortion Flash freeze Grind Preheat Quench
Preheat
29
Steels that are_________ generally have a______ carbon content cast ; Low Distorted ; high Forged ; high Forged ; low
Forged; low
30
High carbon steel’s contain_________ percent carbon 0.10 to 0.25 0.25 to 0.55 0.55 to 1.00 More than 1.00
0.55 to 1.00
31
Copper alloys are made harder by Annealing Cold working Dezincification Heat treatment 
Cold- working
32
Copper alloy is that contain lead are relatively________ to _______ Difficult ; cast Difficult ; machine Easy ; cast Easy ; machine
Easy machine
33
What copper alloy contains 36% to 50% zinc Alpha brass Beta brass Nickel bronze Nickel silver
Betta brass 
34
Muntz metal is the strongest Brass Bronze Copper alloy Nickel silver
Brass
35
What copper alloy is most widely used for casting Cupronickel alloy Nickel silver ounce metal Yellow brass
Ounce metal
36
The process of rolling, a thin layer of aluminum onto a base metal is called Anodizing Cladding Forging Sintering
Cladding 
37
What causes aluminum to lose its strength during welding Deformation Increase temperature Melting the surface film Rapid oxidation
Increase temperature
38
Intermediate temperature, solders, melt and flow at temperatures of________ to _________ •F 300;500 500;700 700;800 800;900
500;700
39
When aluminum is exposed to the air, a layer of _____ forms on the surface Bauxite Cryolite Oxide Silicon
Oxide
40
In the four-digit aluminum designation number 6053, which digit signifies the main alloying element? 6 0 5 3
6
41
The two methods of extracting magnesium from brines and ores are___\\ and _______ Electrolysis; evaporation Electrolysis; reduction Filtration; evaporation Filtration; reduction
Electrolysis; reduction
42
Which magnesium casting alloys have the lowest yield strength at high temperatures? AZ EK EZ ZE
AZ
43
The letter “a” following the designation for a rolled sheet of magnesium stands for Alloy Aluminum Annealed Arc weldable
Annealed
44
Magnesium parts should be gas welded Only in emergencies To prevent oxidation With a welding rod of a different alloy Without a flux
Only in emergencies
45
Typical melting and casting methods cannot be used for ________ it can be arc melted using_____ gas Magnesium; argon Magnesium; oxygen Titanium; argon Titanium; oxygen
Titanium; argon 
46
Lead and tin are alloyed in various proportions to make Babbitt Galena Nichrome Solder
Solder
47
Lead wool can be used to Form Cold-welded seals Give special properties to greases Laminate products Protect metal against corrosion
Form cold-welded seals
48
Which nickel Alloy is commonly used for making the heating elements in toasters? (Invar and monel are trade names of the international nickel company) Invar Monel Nichrome Nickel silver
Nichrome
49
Galvanizing is the process of coating steel with Lead Nickel Tin Zinc
Zinc 
50
Which of the following should you use as a lubricant when machining, zinc Lard oil Soap Tallow Wax
Lard oil