unit 1,5,6,,7,8

Question 1

two types of arbor presses

Answer 1

hydralic and mechanical

Question 2

bushings should be lubricated with high pressure lube before pressed into a bore no oil

Answer 2

true

Question 3

the bore should always have a ?

Answer 3

chamfer

Question 4

when working with bolster plate minimum pressure otherwise damage will be done

Answer 4

true

Question 5

keyseat:

Answer 5

it is helpful to chamfer the leading end so it aligns

Question 6

the mandrel is tapered about?

Answer 6

0.006 inch per ft

Question 8

broaching atleast 2 or 3 have to be in contact

Answer 8

true

Question 8

two important things in broaching

Answer 8

alignment and lubrication

Question 8

never use a broach on material

Answer 8

harder then rockwell c35

Question 9

most common tapers

Answer 9

morse taper and taper pin reamers

Question 10

morse taper is

Answer 10

5/8 inch

Question 11

dies are made in

Answer 11

1 1/2 inch

Question 12

button dies are used in diestock for hand threading or in a machine holder for machine threading

Answer 12

true

Question 13

collets are held securly in die stocks by a

Answer 13

knurled screw that seats in a dimple cap

Question 14

hand threading needs

Answer 14

cutting oil or other threading fluids are important obtaining quality threads and long life

Question 15

go gauge should on the thread

Answer 15

no go will not go more then 1 1/2 turns

Question 16

a lathe can be used as a fixture

Answer 16

for cutting threads with a die

Question 17

it is good practice to chamfer

Answer 17

the end of the workpeice before cutting a die

Question 18

when cutting threads with a hand die

Answer 18

reverse rotation after each full turn to break chips

Question 19

die is used to cut

Answer 19

external threads

Question 20

dies are made from

Answer 20

high speed steel

Question 21

button dies are made in diameter

Answer 21

of 1 1/2 inch and pipe of 1.2 inch

Question 22

collets are held securley in diestocks

Answer 22

by a knurled screw that seats in a dimple cap

Question 23

hexagon rethreading dies are used for

Answer 23

fixing slightly damaged or rusty threads

Question 24

cutting oil or other threading fluids are

Answer 24

used in obtaining good thread

Question 25

outside material to be threaded is 0.002 to 0.005 inch

Answer 25

true

Question 26

when cutting threads with a hand die

Answer 26

reverse the die after full turn to break the chips

Question 27

tap drill charts usually give ntap drill sizes to

Answer 27

75 perfecnt thread

Question 28

rule of thumb is to have a bolt engage a tapped hole by 1 to 1 1/2 times it diameter

Answer 28

true

Question 29

dull taps produce

Answer 29

rough torn or offsize threads

Question 30

lubrication is one of the most important factors in tapping process

Answer 30

true

Question 31

turn tap clockwise one quater to one half turn then it back three quater of a turn to break chips

Answer 31

true

Question 32

taps are used to interna; threads in holes

Answer 32

true

Question 33

the active cutting part of the tap is

Answer 33

chamfer

Question 34

what are common taps 2,3,4 are common

Answer 34

true

Question 35

the # 1 tap has smaller major and pitch diameter and is used for rough cutting threads

Answer 35

trueq

Question 36

#2 taps cut the thread slighty deeper

Answer 36

true

Question 37

#3 tap finishes it size

Answer 37

true

Question 38

serial taps are for

Answer 38

tapping tough metals by hand such as stainless steel

Question 39

spiral points taps

Answer 39

can be operated at high speeds and require less torque to drive

Question 40

spiral fluted taps are used for tapping blinds holes

Answer 40

in ductile material such as aluminum magnesium brass copper and die cast

Question 41

tapered tap pipe taper is

Answer 41

3/4 inch per foot for pipes

Question 42

reducing friction with taps

Answer 42

liquid nitride produces a hard shallow surface

Question 43

oxide treatments prevent

Answer 43

chips from welding to the tool and reduce friction between the tool and work

Question 44

chrome plating is

Answer 44

effective on non ferrous and some soft steels

Question 45

hand reamers are designed to remove small ammounts of material

Answer 45

usally 0.001 to 0.005 inch

Question 46

hand reamers are made from

Answer 46

high speed steel

Question 47

hand reamers are back tapered

Answer 47

0.0005 to 0.001 inch

Question 48

3 types of hand reamers

Answer 48

morse taper, straight flute and helicial flute hand reamer

Question 49

the three hand taps in a set

Answer 49

taper, plug and bottoming

Question 50

if a high speed steel hand tap breaks one way to remove it is

Answer 50

with an eleltric discharge machine

Question 50

choose the correct tool to turn a die

Answer 50

die handle

Question 51

the cuttion action of a hand broach is preformed by a series of succesive teeth each protruding

Answer 51

0.003 inch further then proceding tooth

Question 52

pullers are used

Answer 52

to remove bearings hubs and sprockets

Question 53

when using a puller or press and removing a bearing from a shaft what would you do

Answer 53

before removing a bearing or hub from a shaft puller inspect and clean the shaft area

Question 54

the perfered stock allowance for hand reaming is between 0.001 to 0.005 inch

Answer 54

true