Welding Flashcards

(37 cards)

1
Q

when setting up the oxy-acy cutter, where do you stand when turning on the valves

A

off to the side, do not face it

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2
Q

what can turning on the oxygen suddenly do

A

make the regulator explode

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3
Q

when turning on the acytelene tank how far should you turn the valve

A

1/2 to 3/4

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4
Q

how do you purge the lines

A

turn on each valve on the torch one at a time for a few sec

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5
Q

when lighting the torch, how much should you turn the acytelene valve

A

about 1/8 to 1/4 on the valve, not opening enough will cause black soot floaters

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6
Q

what are the inner cones on the torch tip known as

A

the neutral flame

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7
Q

what is the formula for a begginer to achieve a good solid weld

A

joint prepparation and proper machine set up

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8
Q

what is SMAW

A

shielded metal arc welding/ stick

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9
Q

what is MIG

A

metal inert gas welding

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10
Q

what is FCAW

A

flux core arc welding

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11
Q

what is TIG

A

tungsten arc welding

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12
Q

what do arc welding machines consist of

A

grounding clamp

electrode clamp

welding rods/electrodes

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13
Q

which welding rods have deep penetration and work on dirty metal

A

6010 and 6011

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14
Q

which welding rods have medium penetration and works best on clean metal

A

6013 and 7018

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15
Q

which welding rod has medium penetration and needs a clean joint

A

7024

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16
Q

what do the first two # on a welding rod mean

A

the tensile strength per square inch of weld

17
Q

what is typical steel rated

18
Q

how much tensile strength does A36 have

A

36,000 pounds

19
Q

what do the last two # on the welding rod mean

A

the flux/shielding, the higher the # the more shielding

20
Q

what are the steps to setting up a stick welding machine

A

selecting your rod

set the polarity according to manufactures recommendation

set the amperage to the recommendation

21
Q

what polarity do 6011 rods work with

A

both AC and DC

22
Q

where is MIG welding most commonly used

A

fabrication shops where production is high

23
Q

what protects the weld from air on MIG welders

A

gas, that comes through the tip

24
Q

what metal can be MIG welded

A

almost any metal

25
what are the three most common metals welded with MIG
carbon stainless aluminum with a special feeder because it is very soft
26
what was MIG called when it was first developed
GMA gas metal arc
27
what is MIG also known as
GMAW gas metal arc welding
28
what three things does MIG welding require
electricty to produce heat an electrode to fill the joint shield gas to protect from air
29
what electrical current does MIG use
DC
30
on the MIG the handle is the _____ side
positive
31
what does the code mean on the MIG welding wire
ER: an electrode or filler rod that is used in either a wire feed or TIG welding 70: a min of 70,000 tensile strength S: solid wire 6: the amount of dioxidizing and cleansing agent on the electrode
32
what is the most common wire used for welding carbon steel
ER 70S-6
33
what are the most common size of welding wire
.023 .030 .035 .045
34
what are the three typical shielding gases for MIG
argon carbon dioxide helium
35
what are some cons of MIG
wind is a major factor outdoors always need a bottle of gas needs a clean joint
36
what are the most common welding techniques
circles whipping weaving
37
what are the welding positions
flat/1G drag rod between 10 and 30% horizontal/2G point rod upwards at a 45% angle vertical/3G point rod at 45% overhead/4G same as flat