YCM JD422 10K

Question 1

What are the axis travels of the JD422?

Answer 1

X-axis: 165.35”, Y-axis: 86.61”, Z-axis: 30”.

Question 2

What is the table load capacity of the JD422?

Answer 2

The table supports up to 33,069 lbs.

Question 3

What material is used in the JD422’s bed construction?

Answer 3

Meehanite cast iron for stiffness and vibration damping.

Question 4

What type of guideways are used in the JD422?

Answer 4

55mm roller guideways in X and Y axes; box ways in the Z-axis.

Question 5

What is the ballscrew pitch and diameter in the JD422?

Answer 5

X: 0.79” pitch, 2.76” diameter; Y: 0.63” pitch, 2.17” diameter; Z: 0.39” pitch, 1.77” diameter.

Question 6

What is the Step Bridge Design, and how does it benefit the JD422?

Answer 6

It distributes saddle weight and machining forces evenly, improving accuracy and tool life.

Question 7

What is the linear positioning accuracy of the JD422?

Answer 7

X: ±0.00059”, Y: ±0.00039”, Z: ±0.00027”.

Question 8

What is the repeatability of the JD422?

Answer 8

X: ±0.00039”, Y: ±0.00027”, Z: ±0.00019”.

Question 9

How does the JD422 achieve thermal stability?

Answer 9

It uses fixed, pre-tensioned double-nut ballscrews, spindle chiller, and air-oil lubrication.

Question 10

What ensures machining accuracy in the JD422?

Answer 10

Linear scales with 0.010-micron resolution and box ways in the Z-axis for vibration damping.

Question 11

What spindle interface does the JD422 use?

Answer 11

Dual Contact BBT50/CAT50 taper.

Question 12

What is the spindle power of the JD422?

Answer 12

Max power: 30 HP; Continuous power: 25 HP.

Question 13

What is the maximum spindle torque of the JD422?

Answer 13

261 ft-lbs at 60% ED.

Question 14

What is the spindle speed range of the JD422?

Answer 14

44 to 10,000 RPM.

Question 15

How is thermal stability maintained in the spindle of the JD422?

Answer 15

With a spindle chiller and air-oil bearing lubrication.

Question 16

What are the dimensions of the JD422 table?

Answer 16

157.48” x 70.87”.

Question 17

What is the maximum workpiece size for the JD422?

Answer 17

Length: 157.48”, Depth: 70.87”, Height: 30”.

Question 18

How many T-slots are on the JD422 table?

Answer 18

Nine T-slots, 1.102” wide, 7.87” pitch.

Question 19

What is the height of the JD422 table from the floor?

Answer 19

40.55”.

Question 20

What material handling capability does the JD422 table have?

Answer 20

Supports workpieces weighing up to 33,069 lbs.

Question 21

What is the standard tool capacity of the JD422’s ATC?

Answer 21

60 tools.

Question 22

What is the maximum tool diameter for the JD422’s ATC?

Answer 22

All pockets full: 4.92”; Adjacent pockets empty: 9.45”.

Question 23

What is the maximum tool length and weight for the JD422?

Answer 23

Length: 13.78”; Weight: 44 lbs.

Question 24

What is the tool selection method in the JD422 ATC?

Answer 24

Bi-directional, random access.

Question 25

What is the purpose of the ATC Auto Door in the JD422?

Answer 25

To minimize chips and coolant contamination in the tool magazine.

Question 26

What control system does the JD422 use?

Answer 26

FANUC 200FB+ with a 10.4" LCD screen.

Question 27

What is the block processing time of the JD422 FANUC control?

Answer 27

1.0ms with 400-block look-ahead.

Question 28

What are the connectivity options in the JD422 FANUC control?

Answer 28

Ethernet, USB, and RS-232C.

Question 29

What industries is the JD422 best suited for?

Answer 29

Aerospace, medical, automotive, and die mold applications.

Question 30

What is Fast Cycle-Time Technology (FCT) in the JD422?

Answer 30

It enhances tapping speeds and reduces cycle times.

Question 31

What is the coolant tank capacity of the JD422?

Answer 31

158 gallons.

Question 32

What is the chip conveyor system in the JD422?

Answer 32

Dual augers with front and rear discharge conveyors.

Question 33

What features improve chip and coolant management in the JD422?

Answer 33

Coolant ring, adjustable lock lines, air-blast, wash-down gun, and air gun.

Question 34

What is the purpose of the dual augers in the JD422?

Answer 34

To enable long run times without operator intervention.

Question 35

What ensures effective chip removal in the JD422?

Answer 35

A heavy-duty conveyor system and efficient coolant flow.

Question 36

What is the weight of the JD422?

Answer 36

80,468 lbs.

Question 37

What is the required floor space for the JD422?

Answer 37

490" x 235" x 170.3".

Question 38

What is the spindle clamping force in the JD422?

Answer 38

4,497 lbf.

Question 39

What machining accuracies are achieved by the JD422?

Answer 39

Positioning accuracy of ±0.00059" in X-axis, ±0.00039" in Y-axis, and ±0.00027" in Z-axis.

Question 40

How does the JD422 handle heavy machining operations?

Answer 40

With robust guideways, a 30 HP spindle, and a table capacity of 33,069 lbs.

Question 41

What is the constant torque range for the JD422 spindle?

Answer 41

44 to 500 RPM.

Question 42

What industries would benefit most from the JD422?

Answer 42

Heavy machining industries like aerospace and automotive.

Question 43

How does the JD422 maintain structural integrity?

Answer 43

Precision hand-scraped joints and Meehanite castings ensure rigidity and stability.

Question 44

What is the rapid traverse rate of the JD422?

Answer 44

591 IPM in X and Z axes, 787 IPM in Y-axis.

Question 45

What is the spindle torque at continuous rating for the JD422?

Answer 45

211 ft-lbs.

Question 46

What is the function of precision hand scraping in the JD422?

Answer 46

To improve structural geometry and minimize electronic compensation.

Question 47

How does the JD422 ensure long tool life?

Answer 47

Its Step Bridge Design minimizes weight imbalance during machining.

Question 48

What coolant system helps flush chips in the JD422?

Answer 48

A coolant shower system with adjustable nozzles.

Question 49

What are the cutting feed rates in the JD422?

Answer 49

394 IPM in all axes.

Question 50

What is the power source requirement for the JD422?

Answer 50

220 volts, 3-phase, 90 KVA, with a 220 AMP breaker.