Steel making number 2 Flashcards

1
Q

White cast iron

A

has carbon induced into stucures. Has high strength. low graphite and the presence of cementite.

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2
Q

Grey Casti iron

A

Has Graphite below the surface. flakes make it brittle. high compressive strenght

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3
Q

A higher coke bed leads to

A

Increased melting. due to high carbon content.

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4
Q

Ductile Iron.

A

Ductile. good wear. has shapes of nodules.

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5
Q

what improves graphitization.

A

Magnesium and silicon.

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6
Q

Eddy Current

A

A current that is induced in a conductor and is charged by the the magnitectic field outside the econducor or the echanign of direction in magnetic field.

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7
Q

What direction is Eddy Current flow

A

Clockwise. opposite of magnetic field

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8
Q

Joules law of heat

A

H= I(current) ^2 R(resitivity) T(Time)

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9
Q

Bacth vs heel melt

A

heel melt is poured direclty after each melt or operated with a direct “heel”.

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10
Q

A conductor coil has what current flowing through it

A

Alternating current.

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11
Q

What is the purpose of the stirring action?

A

to maintain a uniform temperature throughout the charge.

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11
Q

Coreless furnace

A

has no core and uses an outside eddy current to charge it.

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12
Q

Channell furnace

A

Consists of a refractory lined steel shell. iron core forms the induction unit.

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12
Q

the coil creates what

A

an electromagentic field is induced which charge the material

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13
Q

the direction and power of the magnetic field is proportional to the

A

same as elctric current.

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14
Q

Euctectic point carbon content

A

4.3 % and 1139 c

15
Q

Euctetoid c and temp

A

0.83 % and 728

16
Q

Peritectic c and tmep

A

0.83 % and 1490

17
Q

Differences between heel and batch melt.

A

Heel: higher volume. Lower electrical current. Needs to preheat or dry to prevent water explosions.
Batch: lower volume. Lower initial cost

18
Q

Core-less Furnace process

A

After furnace is emptied. Metallic parts and alloys enter in. Melting begins. Material added in constantly. Finally sample is tested and if right poured with auto pour

19
Q

What upgrade and device allows for precise control fo factors liek chemistry, tiem, and temperature control for induction furnaces.

A

Pressure pours/ auto pours

20
Q

What are the two main methods for melting cast iron

A

Induction furnaces( cored and coreless) and Cupola furnace