2.2 Flashcards

(35 cards)

1
Q

define production

A

the action of making or manufacturing from components or raw materials or the process of being so manufactured

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2
Q

what is job production

A

making one unique product from start to finish

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3
Q

what is batch production

A

making batches of similar products

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4
Q

what is flow production

A

continuous production of identical items

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5
Q

what are the advantages and disadvantages of job production

A

+/ you can charge a premium price
high quality
motivated workers
-/ expensive to hire specialist staff
labor intensive
high selling costs
takes a long time

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6
Q

what are the advantages and disadvantages of batch production

A

+/ production can be varied to meet customer needs
less labor intensive
employees specialize so become better at their job
lower skilled workforce so lower costs
-/ small batched carry high average unit costs
repetitive work so less motivation

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7
Q

what are the advantages and disadvantages of flow production

A

+/ large quantities made
only a small number of unskilled workers are needed
economies of scale
lower production cost
computerized
-/ not flexible
cant charge a high price
demotivated staff
high start up costs

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8
Q

what is cell production

A

production of items is organized into groups and then teams are set at workstations and see a product through to completion

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9
Q

what are the advantages and disadvantages of cell production

A

+/ large range of products
gain skilled workers
-/ requires a lot of organization
high start up costs

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10
Q

what is lean production

A

an approach to management that focuses on cutting out waste and ensuring quality

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11
Q

define productivity

A

the measure of the efficiency of a person, machine, factory or production

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12
Q

how do you calculate labor productivity

A

output (per time period) / number of employees (per time period) X100

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13
Q

how do you calculate capital productivity

A

output/ capital X100

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14
Q

what are the problems with holding too much stock

A

waste of space
may be perishable
goes out of style
may have to be kept in certain conditions
money could be invested elsewhere
higher insurance costs
theft
may not sell all the stock

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15
Q

what is jit (just in time)

A

helps negate the issues associated with holding too much stock by introducing the required supplies at the moment they are needed

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16
Q

what are the advantages of jit

A

increased efficiency
reduces costs
no space wasted holding stock
less capital tied up in stock

17
Q

what are the disadvantages of jit

A

can’t change stock levels to meet demand
no room for error
if deliveries are late production may have to be stopped
will not get economies of scale
complex to organize

18
Q

how does jit impact staff

A

work is dependent on deliveries
production may be halted
lots of training required
better pay as more complex to carry out

19
Q

how does jit impact suppliers

A

more stressful to organise
need a good relationship between business and supplier
increased profit

20
Q

what are the aims of lean production

A

aims to reduce:
time
labor
capital
space
raw materials

21
Q

define capacity utilization

A

the proportion of your maximum output that is currently being used

22
Q

what is the equation for capacity utilization

A

actual output/
max output X100

23
Q

what are the advantages and disadvantages of working at 100% capacity utilisation

A

+/ lower unit costs
more products produced in a shorter period of time
job security
-/ demotivated staff
needs demand otherwise there is waste
more frequent machine breakdown
not possible to benefit from an increase in demand
pressure causes mistakes

24
Q

why may a business choose to work below 100% capacity utilisation

A

lower demand
capacity can reflect demand so less waste
loss of quality

25
how may a business operate above capacity
offer overtime to staff recruit more staff (temporarily) delay maintenance subcontracting
26
define quality
how well the product functions at its intended job and how long it lasts
27
what are the advantages and disadvantages of offering high quality goods
+/ good reputation charge higher price loyal customers increased profit build a brand -/ expensive to manufacture must be consistent hard to maintain potentially lower profit margin
28
define quality control
checking and reviewing work which is already finished (usually a sample)
29
what are the advantages and disadvantages of quality control
+/ fast ensures a certain level of quality -/ must pay for checks faults will slip through not all products checked
30
what is quality assurance
builds quality into every step of production, every worker is responsible for ensuring their work meets quality standard
31
what are the advantages and disadvantages of quality assurance
+/ ensure all products are good quality gives workers more responsibility less returns better reputation -/ higher wages slows down production less consistency as staff have different standards may require training
32
what are quality circles
group of employees meet on a regular basis to solve production problems
33
what are the advantages and disadvantages of quality circles
+/ motivates staff more efficient -/ must be formed naturally requires a manager hard to develop
34
what is TQM (total quality management)
management approach that put quality at the center of the business
35
what are the advantages and disadvantages of TQM
+/ ensures quality high quality standard good reputation premium prices -/ time consuming high wages high skills lots of training