2.4 Flashcards

(47 cards)

1
Q

Resource management definition

A

The process of creating the product or service and delivering it to the customer ensuring the customer needs are met

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2
Q

What are the 5 steps in resource management

A

Design - product is designed to meet customer needs
Establishing the supply chain - the steps taken to get the parts from suppliers, to the factory and then to the customers
Working with suppliers - need to ensure supplers are reliable
Managing quality - having quality objectivies
Achieving high levels of efficiency - maximising outputs whilst minimising inputs

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3
Q

Factors to consider when picking a supplier

A

Cost of materials/products
Payment terms
Delivery - speed , cost and reliability
Quality
Availability of necessary quantities
Level of trust/relationship
How will complaints/issues be dealt with

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4
Q

Production definition

A

The process a product takes from being transformed from inputs to outputs

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5
Q

The key methods of production

A

Job
Batch
Flow
Cell

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6
Q

Automation definition

A

Machines/robots do the work

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7
Q

Job production definition

A

The production of one off items to meet the needs of each individual
e.g. cake maker

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8
Q

Pros and cons of Job production

A

Pros:
Low set up cost initially
Products can be tailored to suit individual needs
Premium price
High quality
Allows to differentiate from competitors
Cons:
Difficult to achieve economies of scale
Requires skilled labour
Time consuming
Goods are expensive so may limit the market
Output will be limited

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9
Q

Batch production definition

A

Identical items are produced in groups each item passing through the production process at the same time
e.g. Baker , clothers manufactur

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10
Q

Pros and cons of Batch production

A

Pros:
Increase flexibility - can vary the product that is produced with the same machinery
Can produce large quantities
Economies of scale
Cons:
Downtime when switching production to a new product
Can be high levels of waste

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11
Q

Flow production definition

A

Organised so that the items to be made flow round the factory in a continuous process until finished

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12
Q

Cell production definition

A

Organised into groups and then teams are set at workstations and see a product through to completion

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13
Q

Productivity definition

A

The output per unit of input per time period

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14
Q

Labour productivity definition

A

The output per worker per period of time

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15
Q

Capital productivity definition

A

The output produced per machine over a period of time

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16
Q

Factors affecting productivity

A

Specialisation and the division of labour
Education and training
Motivation of workers
Working practices
Labour flexibility
Capital productivity

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17
Q

Efficiency definition

A

Producing a level of output where av erage cost is minimised

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18
Q

Factors influencing efficiency

A

Introducing standardisation
Outsourcing
Relocating
Downsizing
Delayering
Investing in new technology
Lean production
Kaizen

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19
Q

Pros and cons of capital intensive strategies

A

Pros:
Generally more cost effective if large quantities are produced
Macinery is often more precise and consistent
Machonery can operate 24/7
Easier to mange then people
Cons:
High set up costs
High delays and costs - high maintance and repairs
Could be inflexible
Pose a threat to workforce and morale

20
Q

Pros and cons of labour intesnsive strategies

A

Pros:
More flexible
Cheaper for smaller scale production and place with lower wages e.g. China
People are creative and can help solve issues
Cons:
More difficult to manage
People can be unreliable
Cannot work without breaks and holidays
People sometimes need to be motivated to improve performance

21
Q

Capacity utilisation definition

A

The use that a business makes of its resources

22
Q

Capacity utilisation formula

A

current output / maximum output x 100

23
Q

Under utilisation definition

A

A business is producing less than capacity

24
Q

Over utilisation definition

A

A business is running at full capacity and straining resources

25
Ways capacity utilisation can be increased
Reduce max capacity Increase sales Increase usage Outsourcing Redeployment
26
Stock definition
Anything the business keeps that it is going to sell e.g. raw materials/components , semi finished products and finished goods
27
Why manage stock
Help manage costs Meet customer needs Respond to changes Will not waste money
28
Two main ways businesses manage stock
Just in case stock management / bar gate stock graph Just in time stock control
29
Buffer stock definition
Extra stock a business has which is emergency stock which the business can use in case there is ever a stock shortage
30
Lead time definition
The difference between the time when an order was placed and the time the order was received
31
Maxium level definition
The total amount of stock a business can hold
32
Minimum level definition
The lowest amount of stock a business can operate with An amount of stock a business can still use if the reorder is late
33
Re order level definition
The amount of stock a business has before it reorders it to get it back to maximum before it falls bellow minimum level
34
Ways to reduce waste in stock control
Proper storage units e.g. refrigerators for perishable goods Do not overestimate Use suitable stock rotation methods Use a computer to manage stock Reduce prices when products are getting old Increase transport and delivery speed Find a good way to dispose of waste
35
Pros and cons of bar gate stock graphs / just in case-
Pros: Allows business to meet fluctuations in demand and make sure customers are satisfied Always has items in stock Never have to stop making products Cons: Has to pay to hold the stock Perishable stock might go off Technology products might become outdated Could be left with products not in demand
36
Pros and cons of just in time
Pros: Costs are lower No wastage as they are ordered when needed Cons: Harder to meet fluctuations in demand due to no buffer stock Will have no stock if suppliers fail
37
Lean production definition
Production method which aims to use fewer resources in production Minimise waste Examples: Kaizen , cell production , flexible manufacturing , JIT stock control , team working and empowerment
38
Results of lean production
Raises productivity Lowers production costs Reduces costs and cuts lead times Lowers the number of defective products Improves reliabilioty and speeds up the design time
39
Quality definition
Features of a product that allow it to satisfty customer needs How well a product is made
40
Quality control definition
Making sure the quality of a product meets the specified quality performance criteria Quality of the product is checked at the end of the process
41
Benefits of offering high quality
Charge premium prices Develop competitive advantage Control costs / less waste
42
Quality control methods
Quality assurance Quality circles Total quality management Kaizen
43
Quality circles definition
Small group of workers in the same area of production meet regulary to study and solve production problems
44
TQM defintion
Business is designed to minimise erros Manufacturing process is investigated at every stage Every department organised in a way to make sure they take note of the quality
45
Pros and cons of TQM
Pros: Focuses on the needs of customers Achieve quality in all aspects of the business Analysis and remove waste in the business Constant improvement Cons: Training and development costs of the new system Regular audits take a lot of time and administration Stress is placed on the process not the product
46
Kaizen definition
Workers at the end of every day say way the business can be improved
47
Competitive advantage from quality management
Increase sales Can cut costs if faults are identified early Get a USP