4.4 Improving quality Flashcards

1
Q

What is quality?

A

Quality is measured by the extent to which an operation meets its customer requirements. A quality good or service is ‘fit for purpose’.

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2
Q

What does a quality operations process require?

A
  1. A clear defintion of what its targets are; these should be set to meet the customer requirements.
  2. Systems to achieve these targets.
  3. Training of employees so that they have the necessary skills.
  4. Ongoing measurement of what is achieved relative to the targets.
  5. Action to be taken if performance does not meet the targets.
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3
Q

Who is Edward Deming a major contributor for?

What did he introduce?

A
  • Contributor to thinking on quality.
  • Introduced the PDCA cycle.
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4
Q

What does the PDAC cycle include?

A
  1. Plan: Plan what you have to achieve & how to achieve it.
  2. Do: Put into action the necessary processes & systems.
  3. Check: Check the results. Measure outcomes: are you achieving your targets consistently?
  4. Act: If you are hitting your targets, then set more demanding quality targets if you are not achieving targets consistently then review why and take action.
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5
Q

Why is quality so important?

A
  • Reputation.
  • Price.
  • Customer satisfaction.
  • Repeat sales.
  • Standards/ legislation.
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6
Q

How can quality be achieved?

A
  • Understanding customer requirements.
  • Training.
  • Investment in technology.
  • New processes.
  • Selecting the right partners.
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7
Q

Ensuring quality can be done in what two ways?

A
  • Quality control
  • TQM (Quality assurance)
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8
Q

What is Quality Assurance?

A

The maintenance of target quality by attention to detail at every stage of the process.

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9
Q

What is Quality control?

A

Is a system of maintaining standards by testing or inspecting the output against standards.

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10
Q

What is involved in quality assurance process?

A
  • Teamwork.
  • Quality circles.
  • Technology.
  • Kaizen.
  • Training.
  • Lean production.
  • Empowerment.
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11
Q

Theory X??

What does this theory assume?

What must management do?

What do the organisations tend to be like?

What is delegation like?

A
  • Assumes employees are naturally unmotivated & dislike working & this encourages an authoritarian style management.
  • According to this theory, management must actively intervene to get things done.
  • X Type organisations seem to be top heavy, managers and supervisors required at every step to control workers.
  • There is little delegation of authority and control remains firmly centralised.
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12
Q

Theory X management

What does it assume workers are?

A
  • Dislike working.
  • Avoid responsibility & need to be directed.
  • Have to be forced, controlled and threatened to deliver whats needed.
  • Need to be supervised at every step, with controls put in place.
  • Need to be enticed to produce results; otherwise they have no ambition/ incentive to work.
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13
Q

What are the benefits of improving quality?

A
  • Reputation.
  • Price.
  • Customer satisfaction.
  • Repeat sales.
  • Standards- legislation
  • Competitive.
  • Reliable.
  • Brand image.
  • Goodwill through word of mouth.
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14
Q

What are the difficulties of improving quality (what may employees think)?

A
  1. Believe the business is doing well enough as it is & not see need to set higher targets over time. May resent this & perceive it as a criticism of what currently do.
  2. See improving quality as extra work & not understand why they should bother unless paid more.
  3. Be unwilling to suggest improvements, believing this is the management’s job not theirs.
  4. Be unwilling to undertake all the administration required to measure & check progress.
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15
Q

What did Philip Crosby ( a famous writer on quality) state the absolutes of quality are…?

A
  1. Quality is conformance to requirements (quality is about meeting targets.)
  2. Preventing defects is preferable to inspection & correcting mistakes. (quality assurance is better than quality control.)
  3. Zero defects should be the target (don’t accept failure of any kind & keep aiming for better.)
  4. The cost of quality should be measured in terms of the costs of not conforming.
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16
Q

Why is poor quality expensive?

A
  • It costs money to recall faulty products & recall them.
  • It can damage a brand’s reputation.
  • It costs money to rework faulty items.
  • There may be legal costs if customers sue the company.