(5) DOCUMENTS GOVERNING WELDING INSPECTION AND QUALIFICATION

Question 1

Q5-1

Which of the following do not contain job quality requirements?

a. codes
b. drawings
c. specifications
d. textbooks
e. standards

Answer 1

Q5-1

Which of the following do not contain job quality requirements?

d. textbooks

Question 2

Q5-2

Of the following, which may be considered mandatory?

a. codes
b. specifications
c. standards
d. all of the above
e. none of the above

Answer 2

Q5-2

Of the following, which may be considered mandatory?

D. all of the above

a. codes
b. specifications
c. standards

Question 3

Q5-3

The job documents that best describe the size and configuration of a weldment are:

a. codes
b. standards
c. specifications
d. drawings
e. none of the above

Answer 3

Q5-3

The job documents that best describe the size and configuration of a weldment are:

d. drawings

Question 4

Q5-4

The type of document that has legal status by definition is:

a. code
b. standard
c. specification
d. both a and b above
e. all of the above

Answer 4

Q5-4

The type of document that has legal status by definition is:

a. code

Question 5

Q5-5

The type of document that describes the requirements for a particular material or component is referred to as:

a. code
b. standard
c. specification
d. a and b above
e. b and c above

Answer 5

Q5-5

The type of document that describes the requirements for a particular material or component is referred to as:

E. b and c above

b. standard
c. specification

Question 6

Q5-6

Something set up and established by authority as a rule to measure quantity, quality, value, or weight is a:

a. specification
b. standard
c. code
d. drawing
e. none of the above

Answer 6

Q5-6

Something set up and established by authority as a rule to measure quantity, quality, value, or weight is a:

b. standard

Question 7

Q5-7

Of the following types of documents, which have general acceptance in the welding industry?

a. contracts
b. standards
c. specifications
d. drawings
e. all of the above

Answer 7

Q5-7

Of the following types of documents, which have general acceptance in the welding industry?

E. all of the above

a. contracts
b. standards
c. specifications
d. drawings

Question 8

Q5-8

The code that covers the welding of steel structures is:

a. ASME Section IX
b. ASME B31.1
c. API 1104
d. AWS Dl.1
e. ASME B31.3

Answer 8

Q5-8

The code that covers the welding of steel structures is:

d. AWS Dl.1

Question 9

Q5-9

The code that covers the design of metallic unfired pressure vessels is:

a. ASME Section XI
b. ASME Section VIII
c. ASME Section X
d. API 1104
e. AWS Dl.1

Answer 9

Q5-9

The code that covers the design of metallic unfired pressure vessels is:

b. ASME Section VIII

Question 10

Q5-10

The series of specifications covering the requirements for welding electrodes is designated:

a. AWS Dl.X
b. AWS D14.X
c. AWS A5.1–A5.31
d. ASTM A 53
e. ASTM A 36

Answer 10

Q5-10

The series of specifications covering the requirements for welding electrodes is designated:

c. AWS A5.1–A5.31

Question 11

Q5-11

Which of the following methods for controlling materials in a fabrication shop is most suitable for automation?

a. color coding
b. alphanumeric coding
c. heat number transfer
d. bar coding
e. segregation by alloy

Answer 11

Q5-11

Which of the following methods for controlling materials in a fabrication shop is most suitable for automation?

d. bar coding

Question 12

Q5-12

Which Section of the ASME Code covers qualification of welders?

a. Section V
b. Section XI
c. Section III
d. Section VIII
e. Section IX

Answer 12

Q5-12

Which Section of the ASME Code covers qualification of welders?

e. Section IX

Question 13

Q5-13

Tolerances are required on drawings to:

a. guide the inspector on permissible size variations
b. show the total amount of variation permitted from the design size
c. both a and b above
d. none of the above

Answer 13

Q5-13

Tolerances are required on drawings to:

C. both a and b above

a. guide the inspector on permissible size variations
b. show the total amount of variation permitted from the design size

Question 14

Q5-14

Tolerances can be expressed:

a. as a variation between limits
b. as plus or minus dimension
c. as a design size with either a plus or a minus
d. all of the above
e. none of the above

Answer 14

Q5-14

Tolerances can be expressed:

D. all of the above

a. as a variation between limits
b. as plus or minus dimension
c. as a design size with either a plus or a minus

Question 15

Q5-15

Drawing notes can be classified as:

a. general
b. local
c. specifications
d. all of the above
e. none of the above

Answer 15

Q5-15

Drawing notes can be classified as:

D. all of the above

a. general
b. local
c. specifications

Question 16

Q5-16

Hold points refer to:

a. the points for lifting an object
b. a delay in fabrication to permit inspection
c. a shutdown at the end of the day
d. none of the above

Answer 16

Q5-16

Hold points refer to:

b. a delay in fabrication to permit inspection

Question 17

Q5-17

The welding inspector is not responsible for checking to make sure all welding and testing personnel have adequate certifications.

a. true
b. false

Answer 17

Q5-17

The welding inspector is not responsible for checking to make sure all welding and testing personnel have adequate certifications.

b. false

Question 18

Q5-18

The American Welding Society has developed how many welding codes?

a. one
b. two
c. three
d. six
e. nine

Answer 18

Q5-18

The American Welding Society has developed how many welding codes?

e. nine

Question 19

Q5-19

When inspecting unfired pressure vessels to the ASME Code, the inspector will usually use several different Sections.

a. true
b. false

Answer 19

Q5-19

When inspecting unfired pressure vessels to the ASME Code, the inspector will usually use several different Sections.

a. true

Question 20

Q5-20

In what Section of the ASME Code are the filler materials found?

a. Section III
b. Section II, Part C
c. Section II, Part D
d. Section IX
e. none of the above

Answer 20

Q5-20

In what Section of the ASME Code are the filler materials found?

b. Section II, Part C

Question 21

Q5-21

Standards are never considered mandatory.

a. true
b. false

Answer 21

Q5-21

Standards are never considered mandatory.

b. false

Question 22

Q5-22

Base metals used in fabrication can be bought to conform to which of the following?

a. ASTM standards
b. ASME Code, Section II, Parts A and B
c. it is not required to specify base metals
d. a and b above
e. none of the above

Answer 22

Q5-22

Base metals used in fabrication can be bought to conform to which of the following?

D. a and b above

a. ASTM standards
b. ASME Code, Section II, Parts A and B

Question 23

Q5-23

The AWS Specifications designated as A5.XX refer to:

a. filler metals
b. rules for bridges
c. cross country pipelines
d. pressure vessel fabrication
e. none of the above

Answer 23

Q5-23

The AWS Specifications designated as A5.XX refer to:

a. filler metals

Question 24

Q5-24

An effective materials control system will:

a. be as simple as possible
b. contain checks and balances
c. not be necessary unless the fabrication is for nuclear work
d. be based on “first in-first out”
e. a and b above

Answer 24

Q5-24

An effective materials control system will:

E. a and b above

a. be as simple as possible
b. contain checks and balances

Question 25

Q5-25 UNS refers to: a. United Nondestructive Society b. United National Standards c. Unified National System d. Unified Numbering System e. none of the above

Answer 25

Q5-25 UNS refers to: d. Unified Numbering System

Question 26

Q5-26 Who is normally responsible for the qualification of welding procedures and welders? a. welder b. architect c. welder’s employer d. engineer e. Code body

Answer 26

Q5-26 Who is normally responsible for the qualification of welding procedures and welders? c. welder’s employer

Question 27

Q5-27 Which of the following processes is not considered prequalified in accordance with AWS D1.1? a. shielded metal arc b. submerged arc c. short-circuiting transfer gas metal arc d. spray transfer gas metal arc e. flux cored arc

Answer 27

Q5-27 Which of the following processes is not considered prequalified in accordance with AWS D1.1? c. short-circuiting transfer gas metal arc

Question 28

Q5-28 Of the following types of test specimens, which is used by API and not ASME for procedure and welder qualification testing? a. face bend b. root bend c. side bend d. nick break e. tensile

Answer 28

Q5-28 Of the following types of test specimens, which is used by API and not ASME for procedure and welder qualification testing? d. nick break

Question 29

Q5-29 What is the pipe welding position where the pipe remains fixed with its axis horizontal, so the welder must weld around the joint? a. 1G b. 2G c. 5G d. 6G e. 6GR

Answer 29

Q5-29 What is the pipe welding position where the pipe remains fixed with its axis horizontal, so the welder must weld around the joint? c. 5G

Question 30

Q5-30 What is the pipe welding position where the axis of the pipe lies fixed at a 45° angle? a. 1G b. 2G c. 5G d. 6G e. none of the above

Answer 30

Q5-30 What is the pipe welding position where the axis of the pipe lies fixed at a 45° angle? d. 6G

Question 31

Q5-31 What is the pipe position test for welders who are trying to qualify to weld T-, K-, and Yconnections? a. 1G b. 2G c. 5G d. 6G e. 6GR

Answer 31

Q5-31 What is the pipe position test for welders who are trying to qualify to weld T-, K-, and Yconnections? e. 6GR

Question 32

Q5-32 If a welder qualifies to weld with an E6010 electrode, which is an F3 group electrode, in AWS D1.1 and ASME Section IX they are also qualified to weld with all of the following except: a. E6011 b. E6012 c. E7018 d. E7024 e. E6013

Answer 32

Q5-32 If a welder qualifies to weld with an E6010 electrode, which is an F3 group electrode, in AWS D1.1 and ASME Section IX they are also qualified to weld with all of the following except: c. E7018

Question 33

Q5-33 With relation to procedure and welder qualification, which of the following can be an important task for the welding inspector? a. watching the welding qualification test b. identifying samples c. cutting and testing specimens d. monitoring production welding to ensure the correct variables are used. e. all of the above

Answer 33

Q5-33 With relation to procedure and welder qualification, which of the following can be an important task for the welding inspector? E. all of the above a. watching the welding qualification test b. identifying samples c. cutting and testing specimens d. monitoring production welding to ensure the correct variables are used.

Question 34

Q5-34 For most codes, if a welder continues to use a particular process and procedure, how long does the welder’s qualification remain in effect? a. indefinitely b. 6 months c. 1 year d. 3 years e. until the welder produces a rejectable weld

Answer 34

Q5-34 For most codes, if a welder continues to use a particular process and procedure, how long does the welder’s qualification remain in effect? a. indefinitely

Question 35

2008 ANSWER KEY—CHAPTER 5

Answer 35

ANSWER KEY—CHAPTER 5 Q5-1 d (pg. 5-2) Q5-2 d (pg. 5-5, 5-7) Q5-3 d (pg. 5-2) Q5-4 a (pg. 5-5) Q5-5 e (pg. 5-6, 5-7) Q5-6 b (pg. 5-6) Q5-7 e (pg. 5-2) Q5-8 d (pg. 5-5) Q5-9 b (pg. 5-6) Q5-10 c (pg. 5-7) Q5-11 d (pg. 5-13) Q5-12 e (pg. 5-6) Q5-13 c (pg. 5-2, 5-3) Q5-14 d (pg. 5-2, 5-3) Q5-15 d (pg. 5-3) Q5-16 b (pg. 5-4) Q5-17 b (pg. 5-5) Q5-18 e (pg. 5-5) Q5-19 a (pg. 5-6) Q5-20 b (pg. 5-6) Q5-21 b (pg. 5-6) Q5-22 d (pg. 5-6, 5-7) Q5-23 a (pg. 5-7) Q5-24 e (pg. 5-13) Q5-25 d (pg. 5-14) Q5-26 c (pg. 5-16) Q5-27 c (pg. 5-17) Q5-28 d (pg. 5-22) Q5-29 c (pg. 5-28) Q5-30 d (pg. 5-28) Q5-31 e (pg. 5-28, 5-33) Q5-32 c (pg. 5-33) Q5-33 e (pg. 5-19, 5-37) Q5-34 a (pg. 5-33, 5-37)