6.2 Non ferrous materials Flashcards

(30 cards)

1
Q

what are common non ferrous metals

A

copper, aluminium, titanium, magnesium

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2
Q

what ore does aluminium come from

A

bauxite

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3
Q

how are aluminium alloys classified q

A

mahor alloying element

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4
Q

what are the most common elements for aluminum alloys

A

copper, magnesium, manganese, zinc

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5
Q

what are the 2 main classes of aluminum alloys

A

wrought, cast

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6
Q

what is the 4 digit index of aluminium alloy broken down into

A

1st digit: main alloying ingredient,
2nd digit: modification of alloy
3/4: alloy designator (no special significance)

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7
Q

why are certain aluminium alloys susceptible to corrosion

A

due to its alloying elements (copper, zinc)

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8
Q

how is aluminium alloys protected

A

cladding of pure aluminum (3-5% of material thickness)

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9
Q

what is the most popular magnesium alloy

A

AZ31

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10
Q

is magnesium more or less dense than aluminium?

A

less dense, weighs 2/3 as much

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11
Q

properties of pure magnesium

A

high susceptibility to corrosion
easily cracked when formed
burns easily in powder or small particle form

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12
Q

where are magnesium alloys used on aircraft

A

wheels, engine crankcases, valve bodies

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13
Q

how much lighter is pure titanium compared to aluminium

A

50%
yet equally as strong as iron

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14
Q

properties of pure titanium

A

soft and ductile
density between aluminium and iron

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15
Q

what is titanium used for

A

bolts, fasteners, flap tracks, engine compressor blades, firewalls, hydraulic pipes

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16
Q

what are the 2 most common used nickel alloys

A

monel, inconel

17
Q

how much nickel and copper is in monel

A

68% nickel, 29% copper

18
Q

where is monel used for

A

gears, parts that require high strength and toughness, exhuast

19
Q

how much nickel does inconel contain

A

80% nickel, 14% chromium

20
Q

what is inconel commonly used for

A

turbine engines

21
Q

what are the 2 types of heat treatments

A

solution heat
precipitation

22
Q

what is solution heat treatment

A

process of heating aluminium alloys to allow the alloying element to mix with the base metal

23
Q

for large forging what water is used for quenching

A

hot water, alleviate distortion and cracking

24
Q

what is natural ageing

A

alloy cooling at room temp

25
what does T mean for heat treated alloys
Solution heat treatment
26
what does T3 mean for heat treated alloys
solution heat treated, followed by strain hardening
27
what does T4 mean for heat treated alloys
solution heat treatment, followed by natural ageing
28
what does T6 mean for heat treated alloys
solution heat treatment, followed by artificial ageing
29
what is the benefit of reheat treatment
relieve stresses, improve mechanical properties, facilitate cold working
30
what is strain hardening also known as
cold working or work hardening