Block 5 - lecture 2 Flashcards

1
Q

in a p chart how far away are control limits from the central value?

A

3 standard deviations

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2
Q

how to make a p chart more effective?

A

being visible to operating and quality personnel

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3
Q

how does a nonconforming unit effect the subgroup?

A

surrounding units are more likely to be nonconforming due to shared assignable cause, so more likely to show up in the subgroup

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4
Q

when aren’t p charts with a constant subgroup size possible?

A

100 percent inspection, as this changes

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5
Q

how does a changing subgroup size effect the p chart?

A

central line and control limits need to be recalculated for each sub group

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6
Q

why isn’t production always consistent?

A
  • machines break
  • different length shifts
  • breaks
  • worker morale
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7
Q

how to speed up p chart limit calculations?

A

simplify the part of the equation that doesn’t change

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8
Q

what happens to the p subscript 0 value over time? what does this mean?

A

improves, so should be recalculated periodically

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9
Q

what does lower case phi represent?

A

population proportion nonconforming (same as p subscript 0)

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10
Q

when are limits for p charts calculated?

A

end of each subgroup (eg. end of the day)

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11
Q

how to minimise the effect of a variable subgroup size on a p chart?

A
  • control limits for average subgroup size

- control limits for different subgroup sizes

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12
Q

control limits for average subgroup size?

A

an average subgroup is calculated and shown for all subgroups (except when p is close and the actual limits are calculated)

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13
Q

how does a larger subgroup size effect the limits?

A

the limits are closer

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14
Q

when can you assume that proportion nonconforming is within limits when using average subgroup size in a p chart?

A

when the point is inside the limits for average subgroup size and the subgroup size is smaller than average

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15
Q

when can you assume that proportion nonconforming is outside limits when using average subgroup size in a p chart?

A

when the point is outside the limits for average subgroup size and the subgroup size is larger than average

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16
Q

when do you need to calculate the limits for a specific subgroup if average subgroup is used on a p chart with changing subgroup size?

A
  • when the point is outside and the subgroup is smaller

- when the point is inside and the subgroup is larger

17
Q

when is a p chart with limits for different subgroup sizes beneficial?

A

when there are extreme variations in subgroup size