15.7 Quality Control Procedures Flashcards

1
Q

How are new wineries designed to facilitate cleaning?

A
  • the use of easy-to-clean stainless steel
  • hard non-porous floor surfaces that slope to aid drainage
  • equipment being located so that it can be reached to be cleaned
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2
Q

What item in the winery is potential source of spoilage organisms?

A

Pores in oak

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3
Q

What are the main 3 procedures for winery hygiene? What does each mean?

A
  1. cleaning – the removal of surface dirt
  2. sanitation – the reduction of unwanted organisms to acceptably low levels
  3. sterilisation – the elimination of unwanted organisms
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4
Q

How is sanitation performed?

A

Typically with water and a detergent or other sanitising agent and/or steam

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5
Q

For every litre of wine produced, how many litres of water are used?

A

10 litres

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6
Q

How is sterilisation performed? Give an example of a part of a winery that needs to be sterilised.

A

with high strength alcohol or steam

  • for example, from high risk areas such as the filler heads of bottling lines
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7
Q

What is quality control?

A

the set of practices by which the company ensures a consistently good quality product

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8
Q

What is quality assurance?

A
  • a broader concept than quality control
  • the complete way a business organises itself to deliver a good product consistently and to protect itself from legal challenge

Includes:

  • planning
  • management systems
  • monitoring and recording of key standards from vineyard to bottling
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9
Q

What is Hazard Analysis of Critical Control Points?

A
  • aka HACCP
  • a common approach to quality assurance regarding significant threats to the safety of consumers and to the reputation of a wine company
  • a process in which the company identifies all the possible hazards that could affect final wine quality
  • for each hazard, the HACCP document will state how serious it is, how it can be prevented, and how it can be corrected
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10
Q

Give an example of HACCP.

A
  • What could go wrong: In a bottling line there is a possible hazard of glass breaking and ending up in a bottle of wine, a threat to the health of the consumer
  • Preventive action plan: Have a system in place to detect a broken bottle and to push out the next three neighbouring bottles automatically
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11
Q

How is HACCP typically carried out?

A
  • By the company producing the wine with no checking or auditing by a third party
  • HACCP plan itself and the actions taken to implement it are available for inspection
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12
Q

What costs are associated with HACCP?

A
  • considerable time investment; thus, costly
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13
Q

Other than HACCP, how can producers control quality?

A
  • external audit of their quality processes

- external quality certification

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14
Q

What is ISO?

A

International Organization for Standardization

- recognised external body that performs audits of a winery’s quality standards

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15
Q

What is the purpose of ISO?

A

Give assurance to all the parties down the supply chain: the wholesaler and the retailers who will sell the wine and, finally, the end consumer

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16
Q

How does the ISO work?

A
  • ISO sets the standards (ISO 9000 and 9001)

- separate certification bodies carry out the audits

17
Q

How are the audits performed?

A
  • External auditors from the certification body will review the company’s:
    1. own quality management system
    2. management structure
    3. physical and human resources
    4. how it measures, analyses and improves its performance
18
Q

In addition to ISO, what other types of audits may be required by large retailers?

A
  • environmental policy or ethical trading
19
Q

Why might traceability be important to a winery?

A

Helps winery to:

  1. respond to and investigate complaints about wine
  2. improve its practice so that similar problems do not occur in the future.
20
Q

How is traceability done?

A
  • each consignment of wine given a lot number (appears on bottle)
  • enables a company to trace back where the grapes came from, what additives have been used and what processes the wine went through
  • winery must keep records of activities at every point of its production (vineyard, winery, transportation)
21
Q

Where is traceability required?

A

EU and many other markets

22
Q

What might larger firms do to help during traceability?

A
  • keep samples of every batch so that they can investigate what has gone wrong and compare returned bottles with their library of samples
23
Q

Name some common problems traced during traceability.

A
  • cork taint
  • tartrate crystals
  • faulty or missing labels