Automation controls Flashcards

(141 cards)

1
Q

What are the three types of control?

A

Manual
Remote manual (servo)
Automatic

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2
Q

What are the three types of control systems?

A

Regulatory
Positional
Programmable

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3
Q

In what type of control system would a finite error exist when operating normally? (speed, voltage, current, temperature)

A

Regulatory

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4
Q

In what type of control system would the O/P and I/P ideally align under steady state conditions? (steering gear, stabilisers)

A

Positional

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5
Q

In what type of control system is a laid down sequence of events followed until the cycle is completed or the machine cycle is interrupted? (chilled water & diesel generator start routines)

A

Programmable

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6
Q

What are the four types of control medium?

A

Mechanical
Electrical
Pneumatic
Hydraulic

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7
Q

In an open loop system, what is the role of the inlet valve?

A

Controller

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8
Q

In an open loop system, what is the role of a diesel generator?

A

System

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9
Q

In an open loop system, what is the role of the input?

A

Desired value

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10
Q

In an open loop system, what is the role of the output?

A

Measured value

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11
Q

In an open loop system, what changes will effect output speed?

A

Fuel pressure
Load change
Wear (long term)

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12
Q

What is added to an open loop system to create a closed loop system?

A

Feedback
EMD (error measuring device)

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13
Q

Explain feedback?

A

The relaying of output information back to the input

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14
Q

Explain what an EMD is?

A

Any device which compares the input value with the output value and produces an error signal

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15
Q

What three things does an electronic governor consist of?

A

Controller
Electromagnet pickup
Actuator

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16
Q

The error signal is the output of which component of a closed loop system?

A

Controller

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17
Q

What are the two forms of feedback?

A

Positive
Negative

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18
Q

Explain positive feedback?

A

Regenerative
De-stabilising
Used in oscillators

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19
Q

Explain negative feedback?

A

Non-regenerative
Subtract feedback from input at the EMD
Used in control systems

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20
Q

What systems use negative feedback?

A

AVR
Steering gear and stabilisers
Cathodic protection

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21
Q

What is it called when the signal in an open or closed loop system changes from one medium to another and gets bigger or smaller?

A

Gain

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22
Q

What system will always return to its starting point after a disturbance?

A

Stable

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23
Q

What system will result in oscillations that build until failure after a disturbance?

A

Unstable

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24
Q

What is a damper?

A

A device used to reduce sudden changes of motion without affecting the steady state position

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25
What level of damping results in a response which quickly reaches steady state value but oscillates for a significant period of time?
Underdamping
26
What level of damping has a damping ratio less than 1?
Underdamping
27
What level of damping is very slow to reach steady state value but does not have any oscillations?
Overdamping
28
What level of damping has a damping ratio more than 1?
Overdamping
29
What level of damping will reach the steady state value the fastest without being underdamped?
Critically damping
30
What level of damping has a damping ratio equal to 1?
Critically damping
31
What level of damping is fast and has minimum oscillations, resulting in a slightly underdamped system?
Optimally damped
32
How many oscillations will a optimally damped system go through before entering the acceptance zone?
One and a half
33
What are the five types of time varying signals?
Sine wave Impulse Pulse Step Ramp
34
What are the two types of common lag within a control system?
Process/transfer lag Distance velocity lag
35
How is the time constant defined?
The time taken for the output to reach 63% of its final value when a step input is applied
36
What voltage will a 1st order system reach after one time constant is 10V is applied as the input?
6.3V
37
How many RC combinations are in a 1st, 2nd and 3rd order system?
1st - 1 2nd - 2 3rd - 3
38
What are the two basic types of interlocking systems?
Power Control
39
In which type of interlocking system is the power source of the hazard interrupted by the switching of a circuit?
Control
40
In which type of interlocking system is the power source interrupted directly by the opening of the guard?
Power
41
What are the two types of interlocking switches?
With guard locking Without guard locking
42
What are two types of interlocking switches with guard locking?
Unconditional Conditional
43
What are two types of interlocking switches without guard locking?
Mechanically actuated Non-contact actuation
44
What are three types of mechanically actuated switches?
Tongue operated actuation Hinge operated actuation Cam operated actuation
45
What form of isolation barrier is required in an interlock when it is possible for two sets of contacts to touch each other back to back in the event of a contact weld?
Galvanic isolation
46
What is a transducer?
A device that converts a signal from one kind (normally physical quantity) into another kind (normally electrical)
46
What are the four properties of a transducer?
Accuracy Repeatability Sensitivity Response time
47
Which property is the relationship between the closeness of the output value to the input parameter?
Accuracy
48
Which property is the variation of the output around an expected value for a constant input?
Repeatability
49
Which property is how much the output changes for a change in input?
Sensitivity
50
Which property is the output considered to be equal to the input when 67% of the original error has been corrected?
Response time
51
What effect does a thermocouple use?
Seebeck
52
What does CJCU stand for?
Cold junction compensating unit
52
What does RTD stand for?
Resistance temperature detector
53
What would the fundamental interval of PT100 RTD be if the resistance at 100 degrees is 138.5 ohms?
38.5
54
In a negative temperature coefficient resistor, what will happen to the resistance as the temperature increases?
Non-linear decrease
55
In a positive temperature coefficient, what will happen to the resistance as the temperature increases?
Non-linear increase
56
What is Poisson's ratio?
The lateral contraction divided by the longitudinal extension when a material is stretched
57
What is a strain gauge fitted to on the propeller shafts of ships and submarines?
Brushless torsionmeter
58
What directly measures linear or angular displacements?
Potentiometer
59
What does LVDT stand for?
Linear variable differential transformer
60
What three elements does a LVDT consist of?
One primary winding Two identical secondary windings connected in series opposition A moveable ferromagnetic armature
61
What is linvar used for?
To measure angular displacement For positional feedback
62
What are the two types of proximity sensor?
Capacitance Ultrasound
63
What are the two types of tachogenerator?
AC DC
64
In a DC tachogenerator, what happens when speed is increased?
DC voltage level increases
65
In a DC tachogenerator, how can we reduce ripple?
Low pass filter
66
In an AC tachogenerator, a rise in what would be undesirable?
Frequency
67
When using differential pressure to determine flow rates, what is used to create the difference in pressure in a pipe?
Orifice plate
68
What type of flow transducer gives an output relative to flow dependant on the differential pressure developed across a constriction placed in a tube?
Orifice plate flow transducer
69
What would cause a decrease in the number of pulses generated by a phonic wheel transducer?
A decrease in shaft rotation speed
70
What are the four types of float operated devices?
Float Spiral Wire Reed switching
71
What are the two types of pressure operated devices?
Strain gauge Differential pressure
72
How can ships roll be compensated for when using capacitive tank level transducers to measure tank levels?
Use two or more level transducers
73
What are the three basic components of an ultra sonic level detector?
Transducer/receiver Comparator and detector circuit Solid state output
74
What would happen to the sensing range of an ultra sonic level detector if the frequency is increased?
The range would decrease
75
What two devices can be used for high and low level alarms?
Strain gauge Float switch
76
What happens to the resistance of a LDR when the intensity of light is increased?
Resistance decreases non-linear
77
What is photoconductivity?
An optical phenomenon where a materials conductivity is increased when light is absorbed by the material
78
What are the two types of LDR?
Intrinsic (un-doped) Extrinsic (doped)
79
What is backlash?
The loss of angular motion when the direction of rotation of a mechanical drive is reversed
80
What would the maximum angle of the output shaft be if a 10 degree step was applied to the input?
20 degrees
81
What three types of friction exist in a servo system?
Static Coulomb Viscous
82
Explain static friction?
The initial drag that must be overcome before motion commences
83
Explain coulomb friction?
Drag of constant magnitude
84
Explain viscous friction?
Drag directly proportional to velocity
85
What does the phase advance circuit do in a servo system?
Modifies the error voltage, causing the driving current to reduce before 0o=0i
86
Which type of servo system stabilisation has the disadvantage of being susceptible to electrical noise?
Phase advance
87
What is the maximum torque that can be applied to an energised stationary motor without causing spindle rotation?
Holding torque
88
What is a stepper motor?
A power device that converts DC voltage pulses into proportional mechanical movement of its spindle
89
What is the anti clockwise unipolar operation of a stepper motor?
ACBDA
90
What is the anti clockwise half step operation of a stepper motor?
A, AC, C, CB, B, BD, D, DA, A
91
What are the three types of stepper motor?
Hybrid Variable reluctance Permanent magnet
92
What are the disadvantages of stepper motors?
Limited in velocity by the maximum stepping rate Limited by available torque
93
What is the number of steps per second applied to field windings to cause motor rotation?
Stepping rate
94
What is the maximum torque which can be applied to a motor, running at a given stepping rate, without losing synchronism?
Pull out torque
95
What is the maximum torque against which a motor will start, at a given pulse rate, and reach synchronism without losing step?
Pull in torque
96
What is the maximum switching rate at which a motor will remain in synchronism while the switching rate is gradually increased?
Pull out rate
97
What is the maximum switching rate at which a loaded motor can start, stop and reverse without losing steps?
Pull in rate
98
What is the range of switching rates between pull in and pull out curves, in which a motor will run in synchronism but cannot start or reverse?
Slew range
99
What are the advantages of a stepper motor?
Easily controlled by computers since winding currents are switched on or off Speed of rotation can be controlled by setting the time between successive steps Direction of rotation is controlled by the winding excitation sequence Rotor position is controlled and monitored by counting the number of steps so feedback of position is not required If the motor is left energised once a target position is reached, the rotor will resist movement No brushes or slip rings on the rotor therefore very reliable
100
What are the two types of rotary encoder?
Absolute Incremental
101
Which type of encoder maintains position information when power is removed from the system, meaning that the position of the encoder is available immediately on applying power?
Absolute
102
Which type of encoder accurately records change in position but does not power up with a fixed relationship between encoder state and physical shaft position?
Incremental
103
What are the three types of absolute rotary encoders?
Mechanical Optical Magnetic
104
What is the equation for step angle?
360/rotor teeth x stator phases
105
What is the equation for half step angle?
Step angle/2
106
What is the equation for distance travelled?
Step angle x number of pulses / 360
107
How far do 4-20 mA loops work?
3km
108
The ability for 4-20 mA loops to work over long distances is a function of what law?
Ohms
109
How many components make up a 4-20 mA loop?
5
110
What is the least amount of 4-20 mA tank level sensors required to give continuous level output and high and low level alarms?
1
111
What are the five components of a 4-20 mA loop?
Sensor Transmitter Power source Loop Reciever
112
What are the two main errors that occur when converting between analogue and digital?
Quantisation Sampling
113
What error is caused when there is an insufficient number of samples to accurately represent the source signal?
Sampling error
114
What error is caused when there is an insufficient number of bits to accurately represent the source signal?
Quantisation error
115
Which D-A converter only requires two sized resistors?
R2R
116
What are the components of a microcontroller?
ADC CLOCK RAM CPU ROM I/O DAC
117
What mode of transmission enables two or more communication channels to share the band width?
Broadband
118
What are the advantages of digital control?
Greater precision Better repeatability Greater reliability Greater accuracy Ease of change to system operation by software update
119
What are the three common network configurations?
Star Bus Ring
120
Which network has a central connection point?
Star
121
Which network has common backbone to connect all devices to?
Bus
122
Which network can work in a clockwise or anticlockwise direction?
Ring
123
What are rules to ensure that data transfer is completed correctly
Protocol
124
What is the useable frequency range of a copper cable?
Bandwidth
125
What mode of transmission has only one transmitting device and several recievers?
Broadcast
126
What mode of transmission devotes the entire capacity of the medium to one communication channel?
Baseband
127
What are the advantages of fibre optics?
Low losses Lightweight Intrinsically safe Non inductive Small size Security of data
128
What are the disadvantages of fibre optics?
Cable is fragile Cannot be spliced like copper wire More expensive than copper cable Special training required for operatives
129
Whose theorem states that when converting between analogue and digital, the signal must be sampled at a frequency more than twice the signal frequency?
Nyquist/Shannon
130
In a bus network, at which percent of network loading will performance problems be caused by collisions?
Above 70%
131
What form of data transmission will require each byte of data to contain a timing signal for the receiver to detect it?
Asynchronous
132
What is interfacing?
The process of converting one signal type to another
133
In a bandwidth diagram, what does the 3dB point mark?
Where signal power falls by 50%
134
What are the two junctions called for a thermocouple?
Hot Cold
135
In an RTD, what is measured during temperature changes?
Resistance
136
What is added to a positional servo system to modify it to include velocity feedback?
Tacho generator
137
What is the construction of a basic stepper motor?
Four equally spaced windings which are star connected (ACBD) Soft iron rotor that works on the principle of minimum reluctance
138
What type of DA converter requires different values of resistor?
Binary weighted ladder
139
What are the 5 components of a digital communication channel?
Transmitter Receiver Transmission medium Address system Protocol