Book 10

Question 1

If your plant maintenance department neglects oil changes, filter replacement, and bearing lubrication, your plant will eventually need more unscheduled ___________ maintenance.

Select one:

a.
Routine

b.
Emergency

c.
Project

d.
Preventative

Answer 1

Emergency

Question 2

On a P&ID, the letters “TI” inside a circle, show the location where a ___________ is installed.

Select one:

a.
Trend-indicator

b.
Transmitter

c.
Flow meter

d.
Thermometer

Answer 2

Thermometer

Question 3

One of the typical details shown in the Process Flow Diagram (PFD) includes:

Select one:

a.
Main piping and direction of flow

b.
All valve locations and orientation

c.
Detailed configuration and exact location of equipment

d.
Detailed pipe sizes

Answer 3

Main piping and direction of flow

Question 4

SOPs should be:

Select one:

a.
Reviewed at regular intervals

b.
Attached to each revised copy.

c.
Destroyed and replaced monthly

d.
Printed in large numbers

Answer 4

Reviewed at regular intervals

Question 5

The plan view of an object is also called the _____ view.
Select one:

a.
Bottom

b.
Front

c.
Top

d.
Left Top

Answer 5

Top

Question 6

An area of a standard plant diagram indicates site location, number, and owner of the diagram. What is that area called?

a.
Legend

b.
Notes

c.
Revision block

d.
Title block

Answer 6

Title block

Question 7

If you understand instructions given over a two-way radio, you should respond with
Select one:

a.
“Over and Out”

b.
“Loud and Clear”

c.
“Roger That”

d.
“Affirmative”

Feedback

Answer 7

“Roger That”

Question 8

The letters LRC inside a circle on a P&ID stands for

Select one:

a.
Level Alarm Low

b.
Low Level Recording Controller

c.
Level Recording Controller

d.
Level Receiver Controller

Answer 8

Level Recording Controller

Question 9

One of the essential components for a Maintenance Management System (MMS) is:
Select one:

a.
Prevention of unforeseen breakdowns

b.
A system to issue safe work permit

c.
Pre-purchase materials and equipment including for unplanned projects

d.
A system to issue work orders

Answer 9

A system to issue work orders

Question 10

One of the main advantages of verbal communication is:

Select one:

a.
Immediate feedback and clarification

b.
It takes longer to process the wording than written communication

c.
Talking to people on the other side of the office

d.
There is a permanent record of the communication

Answer 10

Immediate feedback and clarification

Question 11

Who would be one of the most important reviewers of a new SOP?

Select one:

a.
An operator from that area

b.
The Author

c.
The Chief Power engineer

d.
The HR manager

Answer 11

An operator from that area

Question 12

When pipes are colour coded or labelled:
Select one:

a.
not required when pipe changes direction

b.
labels are required adjacent to valves, but not flanges

c.
pipes should be identified every 7.5 to 15 meters on straight runs of pipe

d.
labeling is only required on one side of wall penetrations

Answer 12

pipes should be identified every 7.5 to 15 meters on straight runs of pipe

Question 13

A piping and instrumentation diagram (P&ID) will show major flow lines:

Select one:

a.
with most instrumentation

b.
with basic information for those lines

c.
only with line size and major valves

d.
with all information for those lines

Answer 13

with all information for those lines

Question 14

Where are operating instructions for performing routine tasks consistently found?

a.
Work requests and work orders

b.
Operators log books

c.
Manufacturer’s manual

d.
Standard operating procedures

Answer 14

Standard operating procedures

Question 15

To indicate materials of construction in a sketch, normal practice is to use:
Select one:

a.
Colour coding

b.
Shading

c.
Cross-hatching

d.
Labels

Answer 15

Cross-hatching

Question 16

What is one of the purposes of the P&ID?

a.
To provide valuable information for plant operating and engineering staff

b.
To indicate major control valve locations

c.
To ensure all instrumentation and piping are properly located and interrelated

d.
For general configuration and process orientation of equipment

Answer 16

To ensure all instrumentation and piping are properly located and interrelated

Question 17

Power Engineers document the shift activities each shift in log books, which are________

Select one:

a.
Not required, but usually kept anyway.

b.
Important for maintenance activities

c.
Legal documents, required by most jurisdictions in Canada

d.
Internal documents

Feedback

Answer 17

Legal documents, required by most jurisdictions in Canada

Question 18

When projecting views of an object, the key view is the _____ view.
Select one:

a.
Bottom

b.
Right side

c.
Front

d.
Left side

Answer 18

Front

Question 19

A process flow diagram (PFD) shows:

Select one:

a.
All the equipment in a plant

b.
All instrumentation

c.
Major piping to do with a process

d.
The physical layout of equipmen

Answer 19

Major piping to do with a process

Question 20

A Process Flow Diagram (PFD) includes:

Select one:

a.
A detailed drawing of a plant

b.
Equipment shown in exact orientation for the process

c.
A simplified schematic of a portion of the process and the equipment in the process

d.
Components that are not drawn to scale

Answer 20

Components that are not drawn to scale

Question 21

In a Plant Line Trace sketch:

Select one:

a.
Only major features are shown

b.
All process flows are shown

c.
All valves are shown

d.
Pipe sizes are shown

Answer 21

Only major features are shown

Question 22

When using a two-way radio, what do you say when you’ve heard the message but need to put the caller on hold?

Select one:

a.
Come again

b.
Copy that

c.
Standby

d.
Roger that

Answer 22

Standby

Question 23

Which of these is NOT a good reason to use standard operating procedures (SOP)?
Select one:

a.
Reduced possibility of miscommunication

b.
Consistent implementation of a procedure

c.
To allow operators to use their own methods of a procedure

d.
A checklist for internal or external auditing

Feedback

Answer 23

To allow operators to use their own methods of a procedure

Question 24

Which of the following points is NOT part of the process to sketch a straight line?

a.
Sketch the endpoints and midpoints of the line as dots or small crosses

b.
Keep an eye on the terminal endpoint, and use a smooth continuous stroke to draw the line between the endpoints

c.
Sketch the endpoints of the line as dots or small crosses

d.
Place the pencil on the starting endpoint

Answer 24

Sketch the endpoints and midpoints of the line as dots or small crosses

Question 25

Which maintenance activities is a maintenance management system used with? a. To organize, plan, monitor, and evaluate activities b. For design, construction, and commissioning activities c. To avoid verbal and written communication d. For pre-start, start-up, and shutdown activities

Answer 25

To organize, plan, monitor, and evaluate activities

Question 26

Types of maintenance are classified in the following categories: Select one: a. Procurement, Inventory, Estimated, and Planned b. Notification, Submission, Review, and Approval c. Routine, Preventative, Projects, and Emergency d. Completion, Projection, Extension, and Considerations

Answer 26

Routine, Preventative, Projects, and Emergency

Question 27

One of the commonly accepted document control best practices is to: Select one: a. Have limited circulation of printed copies b. Keep outdated documents for future reference c. Store controlled documents in multiple locations d. Securely stored documents in the personal drive of the designated document control officer

Answer 27

Have limited circulation of printed copies

Question 28

One of the main advantages of written communication is: Select one: a. The subject line can say it all b. Immediate feedback from the recipients c. It can be delivered in the shortest time d. It reduces the possibility of misinterpretation

Answer 28

It reduces the possibility of misinterpretation

Question 29

One of the key components of a maintenance management system is: Select one: a. Ensuring the talk button is not held down b. An inventory program c. Keeping the budget a secret so people don't spend money d. Emergency shutdowns

Answer 29

An inventory program

Question 30

A plant line tracing is a _________ that helps Power Engineers to learn a new plant Select one: a. Plant Instrumentation Diagram b. Formal Line Drawing c. Process Flow Diagram d. Single line sketch

Answer 30

Single line sketch

Question 31

One of the most important features of the first lines drawn in a sketch is that they: Select one: a. Are to precise scale b. Are bold c. Must all show the object outline d. Show the main proportion of the sketch Feedback

Answer 31

Show the main proportion of the sketch

Question 32

One of the advantages of written communication is: Select one: a. It can be delivered in the shortest time b. The subject line can say it all c. That it can be proof read and edited d. Immediate feedback from the recipients

Answer 32

That it can be proof read and edited

Question 33

Lines used to indicate distance between two points on a sketch are called: Select one: a. Object lines b. Extension lines c. Centre lines d. Dimension lines

Answer 33

Dimension lines

Question 34

What kind of diagrams are used to provide visual perspective in recognizing a component in the operating environment of the plant? a. General arrangement diagrams b. Equipment diagrams c. Piping and instrumentation diagrams d. Process flow diagrams

Answer 34

Equipment diagrams

Question 35

The three most common views used in drawings are the front, _______________ and _____________ views: Select one: a. Back, side b. Bottom, side c. Plan, bottom d. Plan, side

Answer 35

Plan, side

Question 36

Which of these is a key component to MMS (maintenance management system)? Select one: a. A maintenance manager b. On call contractors c. Work order system d. Well-stocked toolboxes

Answer 36

Work order system

Question 37

What are the three most commonly used views for sketching? a. Front elevation, top or plan view, one side elevation b. Front elevation, plan top view, one side elevation c. Front elevation, top view plan, one side elevation d. Front elevation, plan or top view, one side elevation

Answer 37

Front elevation, plan or top view, one side elevation

Question 38

When is written communication preferred? a. When the WiFi signal strength is weak b. When operators communicate in the plant c. When listening skills are important d. When a permanent record is required

Answer 38

When a permanent record is required

Question 39

The letters LAL inside a circle on a P&ID stands for Select one: a. Level alarm low b. Level glass c. Level recorder d. Level alarm high

Answer 39

Level alarm low

Question 40

If you discover an injured worker in your facility, you should ____________ on your two-way radio. Select one: a. Call emergency services b. Press the "Man Down” button c. Keep radio silence d. Call out "HELP”

Answer 40

Press the "Man Down” button

Question 41

What does a process flow diagram include? a. Line identification and specifications b. A detailed drawing of the plant c. Insulation requirements d. The make-up of fluids in the process

Answer 41

The make-up of fluids in the process

Question 42

An SOP is used to Select one: a. Make sure each operator runs equipment in a consistently safe and efficient manner b. Develop PFDs and P&IDs c. Help plan equipment maintenance activities d. Keep track of maintenance costs

Answer 42

Make sure each operator runs equipment in a consistently safe and efficient manner

Question 43

Which of the following is NOT a reason for updating P&IDs? a. Process equipment is modified b. Process parameters are optimized c. Plants grow in capacity d. Processes are optimized

Answer 43

Process parameters are optimized

Question 44

On a P&ID, the first letter of an instrument symbol stands for Select one: a. The type of instrument b. The type of process c. What is being measured d. The type of alarm

Answer 44

What is being measured

Question 45

One of best practices for writing SOPs is to: Select one: a. Use a standardized template b. Allow all workers the opportunity to write SOPs c. Use text based format only d. Put it to use as soon as it is written

Answer 45

Use a standardized template

Question 46

One main type of maintenance is: Select one: a. Preventative b. Optional c. QMS d. SOPs

Answer 46

Preventative

Question 47

What document is used to record the observations of a test? a. Log books b. Log sheets c. Project reports d. Excel sheets

Answer 47

Log sheets

Question 48

The P&ID includes: Select one: a. A "Field Level Hazard Assessment” component b. Equipment details such as vessel sizes c. Detailed maintenance task procedure for the process equipment d. Detailed job instructions of the process equipment

Answer 48

Equipment details such as vessel sizes

Question 49

Which of the following is not a standard item on a plant diagram? Select one: a. Notes b. Engineer's Seal c. Revision Block d. Title Block

Answer 49

Engineer's Seal

Question 50

Which of these is a normal type of maintenance Select one: a. Preventative maintenance b. Panic maintenance c. New construction d. Personal maintenance

Answer 50

Preventative maintenance

Question 51

Section lines of a drawing that show the material of construction are usually drawn at an angle of: Select one: a. 90° b. 30° c. 45° d. 60°

Answer 51

45

Question 52

On P&IDs, the letters "NO” and "NC” are often found beside Select one: a. Flow indicator symbols b. Valve symbols c. Pressure transmitter symbols d. Controller symbols Feedback

Answer 52

Valve symbols

Question 53

In comparing the two common communication methods, written communication is more effectively used when: Select one: a. There is less time to prepare b. In emergency situations c. An immediate response is required d. A record of the communication is required

Answer 53

A record of the communication is required

Question 54

Foundation or centre lines of a sketch should be: Select one: a. Very bold and extended b. Drawn when first beginning to sketch c. Heavy, dashed lines d. Always done to scale

Answer 54

Drawn when first beginning to sketch

Question 55

Which form of communication is preferred in the workplace, when a permanent record of the communication is required? Select one: a. Verbal b. Written c. Radio d. Personal

Answer 55

Written

Question 56

What is one of the purposes of the P&ID? a. To provide valuable information for plant operating and engineering staff b. For general configuration and process orientation of equipment c. To ensure all instrumentation and piping are properly located and interrelated d. To indicate major control valve locations

Answer 56

To ensure all instrumentation and piping are properly located and interrelated

Question 57

In a Plant Line Trace sketch: Select one: a. Pipe sizes are shown b. All process flows are shown c. All valves are shown d. Only major features are shown

Answer 57

Only major features are shown

Question 58

What kind of diagrams are used to provide visual perspective in recognizing a component in the operating environment of the plant? a. Process flow diagrams b. Equipment diagrams c. General arrangement diagrams d. Piping and instrumentation diagrams

Answer 58

Equipment diagrams

Question 59

One of the advantages of written communication is: Select one: a. Immediate feedback from the recipients b. The subject line can say it all c. It can be delivered in the shortest time d. That it can be proof read and edited

Answer 59

That it can be proof read and edited

Question 60

When using a two-way radio, what do you say when you've heard the message but need to put the caller on hold? Select one: a. Roger that b. Copy that c. Standby d. Come again

Answer 60

Standby

Question 61

A piping and instrumentation diagram (P&ID) will show major flow lines: Select one: a. with most instrumentation b. only with line size and major valves c. with basic information for those lines d. with all information for those lines Feedback

Answer 61

with all information for those lines

Question 62

Which of the following is NOT a reason for updating P&IDs? a. Process parameters are optimized b. Plants grow in capacity c. Process equipment is modified d. Processes are optimized

Answer 62

Process parameters are optimized

Question 63

On a P&ID, the letters "TI” inside a circle, show the location where a ___________ is installed. Select one: a. Trend-indicator b. Flow meter c. Thermometer d. Transmitter

Answer 63

Thermometer

Question 64

An SOP is used to Select one: a. Help plan equipment maintenance activities b. Make sure each operator runs equipment in a consistently safe and efficient manner c. Develop PFDs and P&IDs d. Keep track of maintenance costs Feedback

Answer 64

Make sure each operator runs equipment in a consistently safe and efficient manner

Question 65

What does a process flow diagram include? a. Line identification and specifications b. Insulation requirements c. A detailed drawing of the plant d. The make-up of fluids in the process

Answer 65

The make-up of fluids in the process

Question 66

When is written communication preferred? a. When operators communicate in the plant b. When the WiFi signal strength is weak c. When a permanent record is required d. When listening skills are important

Answer 66

When a permanent record is required

Question 67

What document is used to record the observations of a test? a. Log sheets b. Project reports c. Excel sheets d. Log books

Answer 67

Log sheets

Question 68

The plan view of an object is also called the _____ view. Select one: a. Bottom b. Front c. Top d. Left

Answer 68

Top

Question 69

A plant line tracing is a _________ that helps Power Engineers to learn a new plant Select one: a. Single line sketch b. Formal Line Drawing c. Plant Instrumentation Diagram d. Process Flow Diagram

Answer 69

Single line sketch

Question 70

One of best practices for writing SOPs is to: Select one: a. Put it to use as soon as it is written b. Use text based format only c. Use a standardized template d. Allow all workers the opportunity to write SOPs

Answer 70

Use a standardized template

Question 71

Foundation or centre lines of a sketch should be: Select one: a. Very bold and extended b. Drawn when first beginning to sketch c. Heavy, dashed lines d. Always done to scale

Answer 71

Drawn when first beginning to sketch

Question 72

In comparing the two common communication methods, written communication is more effectively used when: Select one: a. In emergency situations b. An immediate response is required c. There is less time to prepare d. A record of the communication is required

Answer 72

A record of the communication is required

Question 73

Which form of communication is preferred in the workplace, when a permanent record of the communication is required? Select one: a. Verbal b. Written c. Personal d. Radio

Answer 73

Written

Question 74

Lines used to indicate distance between two points on a sketch are called: Select one: a. Object lines b. Extension lines c. Centre lines d. Dimension lines

Answer 74

Dimension lines

Question 75

One of the most important features of the first lines drawn in a sketch is that they: Select one: a. Are to precise scale b. Are bold c. Must all show the object outline d. Show the main proportion of the sketch

Answer 75

Show the main proportion of the sketch

Question 76

On a P&ID, the first letter of an instrument symbol stands for Select one: a. What is being measured b. The type of process c. The type of alarm d. The type of instrument

Answer 76

What is being measured

Question 77

Who would be one of the most important reviewers of a new SOP? Select one: a. The Chief Power engineer b. The HR manager c. The Author d. An operator from that area

Answer 77

An operator from that area

Question 78

One of the main advantages of written communication is: Select one: a. The subject line can say it all b. It reduces the possibility of misinterpretation c. Immediate feedback from the recipients d. It can be delivered in the shortest time

Answer 78

It reduces the possibility of misinterpretation

Question 79

The three most common views used in drawings are the front, _______________ and _____________ views: Select one: a. Back, side b. Bottom, side c. Plan, bottom d. Plan, side

Answer 79

Plan, side

Question 80

The letters LAL inside a circle on a P&ID stands for Select one: a. Level recorder b. Level glass c. Level alarm high d. Level alarm low

Answer 80

Level alarm low

Question 81

Which maintenance activities is a maintenance management system used with? a. To organize, plan, monitor, and evaluate activities b. For design, construction, and commissioning activities c. To avoid verbal and written communication d. For pre-start, start-up, and shutdown activities

Answer 81

To organize, plan, monitor, and evaluate activities

Question 82

If you understand instructions given over a two-way radio, you should respond with Select one: a. "Roger That" b. "Over and Out" c. "Loud and Clear" d. "Affirmative"

Answer 82

Roger That"

Question 83

An area of a standard plant diagram indicates site location, number, and owner of the diagram. What is that area called? a. Title block b. Revision block c. Notes d. Legend

Answer 83

Title block

Question 84

On P&IDs, the letters "NO” and "NC” are often found beside Select one: a. Controller symbols b. Valve symbols c. Pressure transmitter symbols d. Flow indicator symbols

Answer 84

Valve symbols

Question 85

Where are operating instructions for performing routine tasks consistently found? a. Operators log books b. Manufacturer’s manual c. Standard operating procedures d. Work requests and work orders

Answer 85

Standard operating procedures

Question 86

When pipes are colour coded or labelled: Select one: a. pipes should be identified every 7.5 to 15 meters on straight runs of pipe b. labels are required adjacent to valves, but not flanges c. not required when pipe changes direction d. labeling is only required on one side of wall penetrations

Answer 86

pipes should be identified every 7.5 to 15 meters on straight runs of pipe

Question 87

Which of the following is not a standard item on a plant diagram? Select one: a. Title Block b. Engineer's Seal c. Revision Block d. Notes

Answer 87

Engineer's Seal