Book 8: module 4 Apparatus Maintenance Flashcards by Zane Archer

OBJECTIVES:

To teach the basic points of apparatus ______ ______ and the __-_____ of Department apparatus.

Preventative maintenance

Pre-checking

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Certain basic procedures in daily maintenance pre-checks on all apparatus shall be accomplished at the ______ of each shift or at any time a change of _____ occurs.

Beginning

Relief

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The _____ _______ is ultimately responsible for the condition of apparatus under his command, but each member shares equally in the responsibility of maintaining Department apparatus.

Station commander

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The ______ ______ schedules and daily __-____of Department apparatus are an integral part of vehicle preventive maintenance.

Preventative maintenance

Pre-check

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During the daily ___-_____potential mechanical problems can be _____ and _______, before they become large and expensive repair jobs.

Pre-check

Found and corrected

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Preventive maintenance schedules, if followed, will greatly increase the ______ and ____ of Department apparatus.

Performance and life

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An apparatus pre-check should be performed each_____ ___ _____ or any other time during the day when a change of relief is required and after each ______when the apparatus or its equipment is used.

Morning at relief

Incident

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A good apparatus pre-check consists of the following:

Start by stepping up into the _____ seat, close the ____ and adjust the seat so that it is in a comfortable position for ____.

Drivers seat,
Close the door
Driving

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Now check the _____ for proper visibility to the rear. Also, check to see that the seat belts are ____ and ______.

Mirrors

Free and operable

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Next check to see that the transmission shifting lever is in _____ and that the ____, ____, and _____ pedals all work smoothly. On aerial ladder trucks make sure the _____ ________ is in the disengaged position.

Neutral

Clutch, brake, and throttle

Power takeoff

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Turn battery switch to correct position Number __ or “_” battery on odd numbered days of the month and Number , or “” battery, for even numbered days.

Number 1 or “a”

Number 2 or “b”

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Switch on all ____, including ____ and _____ lights, ______ lights, _-__ flasher, and ___ ___ lights.

Lights
Head and running lights,
Emergency lights,
4-way flasher,
Pick up lights

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Get out of the cab and proceed around the apparatus, checking all lights, including _____ and ____-___ lights. For proper operation, you may need assistance to accomplish the last two.

Brake and back-up

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Return to the cab, turn off the ____ _____ and the ______ not connected to it. Do not leave the switches on for an extended period because of the power drain on the _____ Without the _____ ____.

Masters switch and switches

Batteries
Engine running

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Also check the radios for correct ______ _______

Frequency and operation

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Sound the ____ and _____ to check for proper working order. on aerial ladder trucks check both ____and ____ horns.

Horn and siren

Cab and tiller

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At this time, turn on the ______ _____and check the fuel level. Fuel should be kept to the ____ level whenever possible, because of _______of moisture inside a partially filled fuel tank. This is especially important in ______ powered apparatus.

Ignition switch’’full level

Condensation of moisture

Diesel

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____ in a diesel engine fuel system can disable the engine.

Water

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Also check the _____ system and ____ _____ gauge to see that there is sufficient pressure in the system. Turn off the ignition and battery switches.

Brake system

Air pressure

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Next, proceed to the engine compartment and check the ____ ____ “level” and engine ______ level, adding oil or water where necessary.

Engine oil level

Engine coolant level

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Stop at each wheel, check the tires for obvious________, ____, _____, or _____ separations.

Under inflation , cuts, nails, tread separations

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Also look in ____ of and _____ each wheel to make sure nothing is under the apparatus that could damage it or be damaged by being run over.

In front of and behinf

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At the same time, check each wheel for loose ___ ____. Nuts will sometimes work loose, especially after a recent tire _____ or ______.

Lug nuts

Tire change or repair

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Also check to see that all compartment and apparatus doors are shut securely and that ___-_____ _____on diesel, apparatus are plugged in and maintaining engine coolant temperature above _____degrees F.

Pre-heater cords

120F

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In each apparatus log book, under the ____ _____, there is a list of ____, ______, and _______ (F-377) preventive maintenance checks that are to be performed as a regular part of apparatus maintenance.

Service section, Daily, weekly, bimonthly

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 1. Fuel Supply Maintain to capacity. This will prevent ________ in the fuel tank.

Condensation

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 2. ___ _____ Maintain to capacity for proper lubrication.

Oil crankcase

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 3. _____, Radiator Tank Maintain to capacity. (Check for ____.) and _____

Water, Rust and recover y

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 4. Brake air reservoir pressure* Is storage over required _____? Check for ____

Minimum | Leaks

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 5. Tires Look for ____, _____, proper _____: Clean out rocks, dirt, etc.

Cuts, bruises, proper inflation

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE 6. _____ & ____ system. Do all lights, including signal devices, operate? (Includes ___, ___, ____, ______ sounding devices, etc.)

Signal and lighting Sirens, horns, bells, outrigger

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 7. Electrical Systems Switch ______ switch. Check power to ____.

Changeover switch Radio

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 8. ____ and ____ Wires Are wires in place, tight and clean?

Plug and coil

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 9. Engine Look for excessive ___ or ____ leaks. Check belts for ___ and _____.

Oil or water leaks Wear and tension

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 10. Running Gear Look for ______/______ of bolts, nuts, fittings, shafts, cables, etc.

Condition/tightness

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 11. ____ ____* Check for ease of operation. Both positions – manual type only.

Transfer valve

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE | 12. Seat Belts Look for ___. Check operation of ____ and general _____ of belts.

Cuts Buckles And general condition

PREVENTENTIVE MAINTENANCE DAILY SCHEDULE 13. _____ ____ on Rescue Ambulances Seals around all doors should be inspected for proper sealing to prevent outside gases from entering the ambulance.

Door seals

ADDITIONAL WEEKLY SCHEDULE FOR AERIALS | 1. Service _____ ___ reservoir, add oil as needed.

Hydraulic oil reservoir

ADDITIONAL WEEKLY SCHEDULE FOR AERIALS | 2. Operate aerial: Test operation of ______ _____ _____ _____ and ______. Request repair or service if needed.

Outrigger jacks, spring locks, and aerial

ADDITIONAL WEEKLY SCHEDULE FOR AERIALS | 3. Inspect rotation _____and ____ ____ under turntable for ___ and ______, lubricate or report as required.

Rotation pinion and ring gear Wear and lubrication

ADDITIONAL WEEKLY SCHEDULE FOR AERIALS | 4. Inspect _____ ______ under turntable for ______, _____ for wear and wires for _____ ______ and good conditions.

Collector rings Corrosion Brushes Secure connection s

ADDITIONAL WEEKLY SCHEDULE FOR AERIALS | 5. Inspect ____, ____, etc., under turntable for _____, wear, leaks, etc.

Hoses, lines | Chaffing

ADDITIONAL WEEKLY SCHEDULE FOR AERIALS | 6. Tiller bucket: Inspect _____, _____ and _____ for condition, operation and lubrication.

Hinges, locks and springs

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE | 1. ______ ___* Drain condensate.

Air tanks

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE 2. Air Conditioning Units Check ____ in system through ____ ____, located in engine compartment. Operate A/C unit at least once a ____for ____ minutes.

Coolant Sight glass Week 10 mins

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE | 3. ____ Check pressure by gauge. Check and tighten ____ ____.

Tires | Wheel lugs

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE | 4. Batteries Maintain proper level of ______. Take ____ _____ reading of electrolyte. Charge if needed.

Electrolyte | Specific gravity

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE | 5. Water Filter Inspect for proper fluid ____ and _____

Color | And leaks

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE | 6. _____ _____Inspect reservoir for proper oil level.

Power steering

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE | 7. Priming Pump* Inspect reservoir for proper ___ ____

Oil level

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE | 8. Exhaust System Inspect under vehicle for leaks, condition (____ or ______) and for proper _____.

Rust, or breakage Proper mounting

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE 9. Springs, suspension and Frame Inspect springs for broken or missing ____, _____ _-____, _____, etc. Inspect shocks for proper mounting and condition. Inspect _____ ____ and _____ members for breaks, cracks, bad welds, loose rivets and bent sections.

Leafs, clamps, u-bolts, shackles Frame rails and frame members

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE 10. Valves* Operate every valve. (Discharge gates, relief, valve governor, transfer valve, etc.) with _____ flowing through the valve and____operating.

Water pump

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE 11. Airhorn Pump, Fiamm and Grover (RA's Emergency Sedans) Keep reservoir full with _____-__ engine oil (Grover only), and if unit is equipped with oil cups, put ___drops of engine oil in each cup.

Sae-30 | 2

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE | 12. Transmission Fluid Refer to the specific _____ or ______Manual for instructions.

Owners or apparatus manual

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE 13. Windshield Wipers Check blades for ____. Inspect ____ for cracks and leaks. Wipers shall not be operated on a ___ windshield or with _____blades.

Wear Hose Dry windshield Defective

PREVENTIVE MAINTENANCE WEEKLY SCHEDULE 14. Mechanical Type Parking Brakes (light apparatus) 1. Before starting procedure, check for clearance _____apparatus, should the brake fail. 2. Set brake _____. 3. Start engine, shift transmission into _____gear. 4. Increase engine ____ by a slight pressure on the accelerator. 5. Repeat procedure in *_____" position. If the parking brake fails to hold the vehicle, notify ____ and request a ____ ______ in the normal

Behind Firmly Forward Rpm Reverse S&m Brake adjustment

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 1. Any joint not equipped with a lubrication fitting; and of a design requiring lubrication, shall be lubricated monthly with a light coat of ____ ____.

Engine oil

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 1. AIR CLEANER (Engine cool and shutdown) _____, _____ or _____ as recommended. Examine hose ducts, pipe, etc., between ___ _____ and ______ for breaks, wear and secure mounting.

Service, clean or repair Air cleaner and carburetor

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE | 2. AIR COMPRESSOR:* (Engine cool and shutdown) Service air cleaner, inspect for secure _____ and ____.

Secure mounting and leaks

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 3. ALTERNATOR OR GENERATOR: (Engine cool and shutdown) Inspect for secure _____, loose ____ ______ and worn or chafed ______ on wiring. Lubricate ____ (lower) pulley when so equipped. External ______ will be carefully cleaned of dirt, etc., with a dry cloth.

Secure mounting, loose wire connections Insulation Idler Rectifier

PREVENTENTIVE MAINTENANCE MONTHLY SCHEDULE 4. BRAKES, AIR:* (Engine shut down) Visually inspect all mechanical components; inspect for worn ____ ___, ____ ____ pins or possible road damage to air lines and-brake chambers.Inspect brakes to determine need for adjustment. For heavy apparatus see Brake Maintenance Section and diagram "A". Wedge type brakes are self adjusting. If it is considered that these brakes need adjustment, notify Shops to have mechanic check _______clearance.

Clovis pins, mission cotter pins Running clearance

BRAKE CHAMBERS: The operation of all brake chambers is ______: As air enters the unit, it exerts a pressure on the ______; the diaphragm forces the push rod _______, thus rotating the ____ _____. This rotation forces the brake shoe ______ against the brake ____, applying the brakes.

IDENTICAL ``` Diaphragm outward Slack adjuster Outward Drum ```

Brake chamber: Measure the outside ______ of the brake chamber. NOTE: Do not include ______ head projections on ______ or bolt _____ projections for clamp type brake chambers as part of measurement.

Diameter Capscrew head Rotochambers Bolt clamp

Brake chamber: DETERMINING NEED FOR BRAKE ADJUSTMENT: (Every ____ months) 1. With brakes _____, measure the distance from the mounting bracket of the chamber to the center of the ____ _____ (A).

Two Released Clovis pin

2. Have someone _____ apply brakes; then re-measure the distance from the mounting bracket of the chamber to the center of the clevis pin (B). NOTE Measurement in Step 2 will be ______than found in Step 1.

Fully apply | Greater

3. ______ measurement of Step 1 from Step 2 (C). NOTE This measurement is actual push rod travel and should be entered on the ______ _______check-off sheet.

Subtract Routing lubrication

4. Compare actual push rod travel measurement with "______ push rod travel" on chart. NOTE If push rod travel is the same or greater than the figure given on the chart for "maximum push rod travel," request a brake adjustment by notifying the Shops. Slack adjuster lever should never go beyond ___.

Maximum 90

5. NOTE: On apparatus equipped with ____ _____, be sure to check the rig before releasing the rear spring brakes, as ___ ____ travel cannot be checked with spring brakes applied.

Spring brakes | Push rod

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 7. COOLING SYSTEM: (Engine cool and shutdown) Visually examine radiator for ____ or _____ corrosive spots and for ____, foreign material, etc., in _____ ____. Using ____ _____, blow mud, etc., from engine compartment side of radiator to outside of radiator. Examine all accessible water hoses. Hoses should have a ___ ____ feel; if dried out or spongy, request replacement. If hose is ______ (out of shape and flat), request replacement.

White or green Mud Cooling fins Air compressor Live rubber feel Collapsed

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 7A. COOLING SYSTEM COOLANT: The condition of cooling system coolant is of utmost importance to the protection of internal _____ components.

Engine

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE Using the ____test kit provided and following the enclosed instructions, test a sample of the coolant. Record the test results on the F-___. If the test results are not within proper limits, notify the Shops and request that _____ _____ be sent to the station location for addition to the apparatus cooling system.

D.C.A. F-377 Coolant additive

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 8. CLUTCH ADJUSTMENT: (Engine shutdown) Heavy apparatus, see Diagram "B". Light apparatus equipped with clutch, use hand to test for free travel. Press on clutch pedal with hand (not with foot) and note distance pedal moves before clutch starts to disengage. Distance should be ___" to __ of adjustment is necessary. The clutch free play is determined by using a ___

3/4’’ to 10 | Quarter

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE | 9. DIFFERENTIAL: (Engine cool and shutoff) Maintain to level of fill plug on ______ side of differential housing.

Right side

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 10. DISTRIBUTOR: (Engine cool and shutoff) Clean outside with a dry cloth. If necessary, cloth may be moistened with _____. Inspect wires for loose connections, brittleness, poor insulation and oil, liquid, or other damage. Clean _____ _____ at this time by same method. Also, inspect coil wires the same as distributor wiring. Examine external ___ ____parts for cracks or breaks.

Kerosene Ignition coils Bake lite parts

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 11. DRIVE BELTS:* (Engine cool and shutdown) All belts (fan, alternator, compressor and power steering) shall be checked for wear and tension. If belt tension is loose enough to allow ___" or more deflection, measured at point _____ between pulleys, call Shops for adjustment.

1/2’’ | Midway

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE DRIVE LINE: (Engine cool and shutdown) Block one or more wheels for and aft to prevent vehicle from rolling. Release all _____. Visually inspect drive line tubes for damage and/or bent shaft or tube. Inspect for looseness by positioning yourself on creeper with shoulders directly under one end of shaft. Take hold of shaft as close to end as possible with both hands and try to move shaft __ and ____. This test will also show loose _____ _______.

Release all brake Up and down Pinion bearings

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 18. STEERING COLUMN: Visually inspect _____ housing for cracks or breaks. Test for loose mounting by standing or floor and taking a firm grip with one hand on column at the ______ point possible; then ____ ____ from you and then ____ _____you. Any movement of column indicates loose mounting and should be reported as needing repair.

Outer housing Highest point Push away Pull toward

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 19. STEERING GEAR AND CONNECTIONS: (Engine shutdown) Position front wheels straight ahead with all weight of vehicle on tires. Have assistant sit in driver's seat and take hold of wheel and, with ____, ____ motions, approximately _" to _" on wheel, move wheel back and forth. You can determine if looseness exists by looking, at or placing ______ on, connections, joints, etc. The following list of steering parts can be tested for excessive play by the above method: ___ ____, ___ ____, ____ ___, Pitman arm ____ and ____, and loose steering box to frame mounting.

Short, fast motions 6’’-8’’ Finger Tie rod, drag link, pitman arm, pitman arm craft and nut

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE On vehicles equipped with power steering, if play is observed at drag link end where power steering is located, a second test is necessary. Second test is made same as first test with two additional operations: (1) ____ engine. (2) Inspect the one connection only where ____ is mounted.

Start engine Valve

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 21. TIRES: Measure tread depth at the ____ of the tire tread with the approved tire tread depth gauge. This is an accurate measuring device calibrated in increments of ___”. A reading on the gauge where the black line under the number four (4) is visible above the top of the plastic collar would indicate a tread depth of __” or less and should be reported on the F-377 as needing replacement.

Center 1/32’’ 1/8’’

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE TRANSMISSION Check fluid condition for evidence of fluid or transmission deterioration. The fluid should not exhibit a strong ___ odor, ____ color, or ______debris. The fluid should appear _____ ___A comparison to new fluid may be helpful.

Burnt odor Dark color Suspended debris Bright red

PREVENTATIVE MAINTENANCE MONTHLY SCHEDULE 24. WHEEL BEARINGS Raise one wheel. Position raised wheel so that ____ _____ is approximately _____ between top and bottom of wheel and one of the large stamped openings at the outer diameter of wheel is at its ______ point near the floor. Take a __’ crowbar, place a _’ length of ____: salvaged hose on bottom part of bar (chisel end) to prevent paint damage and place chisel end in large stamped hole of wheel that is closest to floor. Move top of bar toward top of wheel until slight _____ is produced. Have assistant look a wheel and spindle.

``` Valve stem Midway Lowest 4’ crowbar 2’ 1 1/2 salvaged hose ``` Slight pressure

AIR COMPRESSOR AIR FILTER UNIT: (every __ months) (Clean more often if used in ___ or __)

2 | Dust or dirt

Air filter units are usually mounted on the ___ of the compressor casing or on the ____ side of the compressor.

Rear | Outboard

To Service 1. Remove filter unit from compressor - ___bolts. 2. Disassemble filter unit - remove ______ wire or cover screws,depending on type of filter. 3. Wash all parts in _______. 4. _____ or _____ filter element to remove kerosene. DO NOT BLOW OUT WITH ___. 5. Add several drops of _____ ____to filter and squeeze to distribute evenly. 6. Dry all parts and reassemble. 7. Reattach air filter unit to compressor casing.

Two bolts Retaining wire Kerosene Squeeze or shake Air Engine oil

CAUTION: DO NOT OVERTIGHTEN BOLTS - Proper tightness of bolts can be accomplished by applying the strength of your index finger on a _____ wrench.

Four’’

NOTE: A light film of ______ ____ on gasket will help hold gasket in place while starting bolts.

Chassis lube

NOTE: A light film of ______ ____ on gasket will help hold gasket in place while starting bolts. All companies concerned should keep on hand ___ spare filter-to-compressor gaskets. These are to be ordered by ______.

Chassis lube Two Requisition

The distance between the centers of the two bolts that secure the filter unit to the compressor should be entered on the

Requisition

Apparatus lubrication, oil and oil filter changes shall be made as follows: Heavy Apparatus: (465 cubic inches or over) shall be lubricated and receive an oil change at _____miles or ___ months, whichever occurs first. The oil filter shall be changed every __months.

2000 miles 4 months 12 months

EXCEPTION: RESERVE HEAVY APPARATUS: Lubricate and change oil at _____ miles or ___ months, whichever occurs first. Change oil filter every ___ months.

2000 6 months 12 months

EMERGENCY USE: Shall be lubricated at ____ miles or ___ months, whichever occurs first. The engine oil and filter shall be changed at ____ miles of four months, whichever occurs first. These are minimum intervals for lubrication. Extreme _____ or hard use may call for shorter intervals between oil and filter changes.

2000 miles 4 months 3000miles 4 months Weather

Usage: Fluid/lubricant? POWER STEERING SYSTEM AND PUMP RESERVOIR

DEXRON II

Usage: Fluid/lubricant DIFFERENTIAL

90-140 multi grade

Usage: Fluid/lubricant BRAKE SYSTEM AND MASTER CYLINDER

Delco supreme 11 fluid or dot-3

Usage: Fluid/lubricant PROPELLER SHAFT SLIP JOINT

Chassisgrease

``` Usage: Fluid/lubricant HOOD LATCH ASSEMBLE A. PIVOTS AND SPRING ANCHOR B. RELEASE PAWL ```

A. Engine oil | B. Chassis grease

Usage: Fluid/lubricant HOOD AND DOOR HINGES

Engine oil

Usage: Fluid/lubricant AUTOMATIC TRANSMISSION SHIFT LINKAGE

Engine oil

Usage: Fluid/lubricant CHASSISLUBRICATION

Chassis grease meeting requirements of GM 6031-M

Usage: Fluid/lubricant ENGINE OIL FILTER PF 35

CODE NO 8024153

Usage: Fluid/lubricant ENGINE (GASOLINE) OIL

15-40 MULTI GRADE

Usage: Fluid/lubricant ENGINE OIL ADDITIVE

CODE NO. 6700121

Usage: Fluid/lubricant CONSTANT VELOCITY #1052497 UNIVERSAL JOINT

GM LUBRICANT PART OR EQUIVIALENT

Usage: Fluid/lubricant AUTOMATIC TRANSMISSION

DEXRON II AUTOMATIC TRANSMISSION FLUID

Usage: Fluid/lubricant PARKINGBRAKE CABLES

CHASSIS GREASE

Usage: Fluid/lubricant FRONT WHEEL BEARINGS

WHEEL BEARING LUBRICANT

Usage: Fluid/lubricant BODY DOOR HINGE PINS, TAILGATE HINGE AND LINKAGE, FOLDING SEAT FUEL DOOR HINGE

ENGINE OIL

Usage: Fluid/lubricant WINDSHIELD WASHER SOLVENT

GMC OPTIKLEEN WASHER SOLVENT PART #1051515 OR EQUIVALENT

Usage: Fluid/lubricant ENGINE COOLANT

MIXTURE OF WATER AND HIGH QUALITY ETHYLENE GLYCOL BASE TYPE ANTI-FREEZE CONFORMING TO GM SPEC 1899-M

Usage: Fluid/lubricant KEY LOCK CYLINDER

WD-40 SPRAY LUBRICANT OR EQUIVALENT

Book 8: module 4 Apparatus Maintenance Flashcards

(113 cards)