C5.5 Pressure systems Flashcards

1
Q

Definition of a pressure system

A

a system comprising one or more pressure vessels of rigid construction, any associated pipework and protective devices

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2
Q

Examples of pressure systems

A
autoclaves
boilers
compressed air systems
heat exchangers
refrigeration plant
pressure gauges
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3
Q

What are the regs that cover pressure system

A

Pressure Systems Safety Regs 2000

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4
Q

Reg 8

A

only use if written scheme of periodic examination has been drawn up by a competent person

only applies to system where pressure of system multiplied by volume of the pressure system is above 250 bar litres

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5
Q

Reg 9

A

examinations to be carried out by competent person

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6
Q

Reg 4

A

requirements of pressure system design

designed / constructed of suitable material
designed / constructed so can be examined
means of access to the interior without danger
protective devices provided to prevent danger and release contents safely

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7
Q

Factors in the design of pressure systems

A

expected life of equipment
need for examination
adequate sized openings to permit internal exam
means to undertake exam of vessels with small interiors
conditions of operation
system performance requirements
how to deal with abnormal start and shutdown conditions
controls / protective devices to prevent abnormal conditions
measuring devices, eg gauges for pressure, temp
allow for corrosion
suitable pipework to allow for expansion / contraction

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8
Q

What do Pressure Equipment Reg 1999 cover

A

supply of pressure equipment
requirement for CE marking
apply to all equipment above 0.5 bar

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9
Q

Reg 13

A

repairs or mods to pressure systems

must not give rise to danger

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10
Q

Repair & mod considerations

A

original design spec
use of the system after repair / mod
change in fluids used
effects of repairs / mods on system integrity
whether previous protective equipment still adequate

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11
Q

Reg 5

A

information & marking

provide written info ref design, construction, examination, operation, maintenance

prevents removal of any info marking or plate

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12
Q

Adequate info to provide ref pressure systems

A
safe operating limits
certs of conformity
scheme of examination
design pressures and temps
design standards
construction materials
intended contents
intended flow rates
capacity
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13
Q

Required pressure vessel markings

A
manuf name
serial number
date of manuf
standard to which the vessel is built
max allowable pressure
min allowable pressure where this is other than atmospheric
design temp
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14
Q

Reg 16

A

requires CE marking

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15
Q

Reg 14

A

results of inspections must be recorded and stored

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16
Q

Safe use of pressure systems

A

safe operating limits known
periodic checking of pressure relief valves
instructions for use - start up, shutdown, normal ops, controls, emergencies
pressure gauges
emergency procedures

17
Q

Reg 7

A

use of pressure system not permitted unless safe operating limits are known

18
Q

What should a written examination scheme cover

A

pressure vessels
protective devices
pipework & valves
pumps & compressors

nature & frequency of exams
measures needed to prepare system for safe exam

19
Q

factors ref frequency of exams

A
previous intervals
previous records
standards of supervision
level of routine checks
type / quality of fluids in system
likelihood of creep, fatigue etc failures
corrosion potential & effect
presence of heat sources
20
Q

Examination techniques

A

visual inspection
NDT
performance testing

21
Q

Reg 12

A

Ensure pressure system maintained in good order

22
Q

Factors when preparing maintenance plan

A
age of system
operating conditions
working environ
manuf info
previous maint history
exam reports
inspection results
repairs / mods
risks to H&S from failure
23
Q

Responsibilities of competent person

A

advise system user ref scope of written scheme of exam
draw up or certify written scheme of exam
undertake exam