Ch. 5

Question 1

Cost reduction

Answer 1

A way to reduce

Question 2

Done on a plant layout to show the path to a part from beginning to end from fabrication to shipping

Answer 2

Flow diagram

Question 3

Graphical representation of a manufacturing operation used to make a product, and every -/,job and part needed

Answer 3

Operations chart

Answer 4

Process chart

Question 5

Graphical representation of the work that is performed on a work piece during an operation.

Answer 5

Flow process chart

Question 6

Process ch. symbols circle. Square. Arrow, triangle, D

Answer 6

Operation, inspection transportation, storage, delay

Question 7

W collection of equipment made to make a complicated part, usually in a u shape.

Answer 7

Work cell

Question 8

Work cell values

Answer 8

Operator and ultizalation. Rather than machines

Question 9

Operation steps

Answer 9

https://www.yourarticlelibrary.com/industrial-engineering-2/operation-process-and-flow-process-chart-with-diagram/90465

Question 10

Symbols for work cell

Answer 10

normal line for manual time. dots for machine time. squiggly for walk time

Question 11

Total cycle time

Answer 11

Manual time + walk time. Does not include machine time

Question 12

how to find pieces per hour in a work cell

Answer 12

Total cycle time/60

Question 13

Used to communicate the routing instructions to show the exact sequence of operation needed to complete a job

Answer 13

Route sheet

Question 14

Route sheet shows

Answer 14

Part name, part description, quantity, machine names

Question 15

Single unity of production

Answer 15

Activity

Question 16

Smallest unit of work. Cannot be divided. can be measured with a stopwatch.

Answer 16

Element

Question 17

Multiple elements

Answer 17

Activity

Question 18

Used to describe a single activity

Answer 18

Operation analysis chart

Question 19

Used when one operator working on multiple machines

Answer 19

Multi machine chart. Can show how much machines are needed

Question 20

Used to show when two or more operators are working together

Question 21

Can be used for when an operator and machine

Question 22

Is similar to gang ch but is for one operator.

Answer 22

Left hand right hand ch. each hand si treated as activities. Which hand has idle time, which is holding a part

Question 23

Evaluates human efforts and fatigue. Important for body parts are being used

Answer 23

SIMO chart.

Question 24

Operation Chart visual steps

Answer 24

1. list operations. 2. operation number. 3. 4. lists processes (clean, paint). 5. repeat steps. 6 connect parts to assembly. 7. introduce purchased items. 8-9. add information

Question 25

ask why, what, wehn, how. for operation, transportation, inspection, storage, delay

Answer 25

Cost reduction formula questions

Question 26

details how a part is produced from the part from the assembly line to shipping

Answer 26

proccess chart

Question 27

units of work that are usually indivisuable and can be measured with a stopwacth

Answer 27

elements

Question 28

the end of a element on a stopwatch

Answer 28

Break point

Question 29

the 4 concerns of flow diagram

Answer 29

Traffic (where lines cross), Going backwards( cost _ times as forward motion), Procedure, distance traveled

Question 30

Jobs can be grouped into 4 different categories

Answer 30

1. indiduals working with tools. 2. indiduals workign with machines 3. indiviuals working with multi-machine 4. multiple people working together.

Question 31

Breaks apart these hands which have different activities. useful for showing which hand is active and which is idle.

Answer 31

Left/rigth chart

Question 32

What parts of the body are most useful in a simo chart

Answer 32

finger and hand

Question 33

shows two people working

Answer 33

Gang chart

Question 34

Is right side of operation anaylsis used for current activities.

Answer 34

no, only used after time study.

Question 35

Is used to show what operation are being done to a part

Answer 35

Flow Proccess chart

Question 36

When some parts slow together before the assembly line

Answer 36

subassembly