Chapter 13 Flashcards

Heat Treatment of Steels (47 cards)

1
Q

Define phase.

Equilibrium Diagrams

A

A homogenous component of a metal alloy.

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2
Q

Explain an equilibrium phase diagram.

Equilibrium Diagrams

A

A graph showing phase relationships that occur in a metal alloy as it slowly cools from the molten state.

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3
Q

A metal that is completely pure is considered to be _ _ _ _ _ _?

Equilibrium Diagrams

A

Single Phase!

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4
Q

What is a binary alloy?

Equilibrium Diagrams

A

A metal with two components shown on its equilibrium graph.

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5
Q

Is there a such thing as a pure metal?

Equilibrium Diagrams

A

Nope, can’t be done.

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6
Q

Name when metal solution contain three major alloys.

How about four?

Equilibrium Diagrams

A

Ternary!

Quaternary!

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7
Q

What is the line called that is used to identify the percent alloy a metal has on a phase diagram at a certain temperature?

AKA?

Equilibrium Diagrams

A

Tie line!

Isotherm

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8
Q

Define lever law calculations.

What do they help predict?

Equilibrium Diagrams

A

Determines percentage of each phase present in alloy at specific temperature (like liquid + solid alpha) by divided left of fulcrum length (vertical line from given % alloy) on tie line by total tie line length to get % liquid.

Microstructures!

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9
Q

Overall, what do phase diagrams predict for metallurgists?

Equilibrium Diagrams

A

Whether one metal is soluble in another, whether metal will be weldable to other metals, to select materials for new alloys (must have significant solubility), and long term stability of an alloy (whether has stable solid solution or not in which structure would change over time).

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10
Q

What is the point on the equilibrium phase diagram in which the composition has one melting point?

What do you call a metal at this point?

Equilibrium Diagrams

A

The Eutectic point!

A Eutectic or easy-melting metal

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11
Q

What are the percent limits of carbon for a material to be considered steel?

Morphology of Steel

A

0.06% to 2.0% carbon

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12
Q

What is the name for Fe3C?

Morphology of Steel

A

Cementite

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13
Q

Cemetite is largely present in _ _ _ _ _ _ _ form. Alternating between _ _ _ _ _ _ _ and _ _ _ _ _ _ _ .

This form is also known as…

Morphology of Steel

A

Lamellar! Ferrite and Cementite.

Pearlite!

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14
Q

At what percent carbon is the eutectoid where the metal’s grains are 100% pearlite?

Morphology of Steel

A

0.8 % Carbon

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15
Q

True or False:

Steels and irons are usually heat treatedunder equilibrium conditions.

What does this mean for diagrams?

Morphology of Steel

A

FALSE.

Only relevant for slow heating and cooling (for hardening and softening)

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16
Q

What is the ability of a steel to go from BCC to FCC at high temperatures?

Morphology of Steel

A

Allotropy

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17
Q

Quench hardening of steel is only possible at what minimum of carbon content?

A

0.6% carbon

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18
Q

What are the 3 requirements for quench-hardening steels?

A

1) Heat to austenitic temperature range
2) Sufficient carbon content (0.6%)
3) Rapid quench to prevent formation of equilibruim products

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19
Q

What are the 3 main reasons for heat treating?

Reasons for Heating Treating

A

1) Hardening
2) Softening
3) Conditioning

20
Q

Difference between direct hardening and diffusion treatment (both are hardening).

Reasons for Heating Treating

A

Direct hardening happens for steel that meet the carbon content and temp requirements that are quench, while metals without sufficient carbon can harden using diffusion treatment by adding alloys (may not even need to be quenched).

21
Q

What 3 qualities would be best for an automobile spring?

Reasons for Heating Treating

A

High yield strength (to hold car up without giving), high strength (to prevent creep) and toughness

Steel springs usually direct hardened & double tempered to 47 HRC.

22
Q

What element/alloy makes steel into stainless steel?

Reasons for Heating Treating

A

Chromium (Cr)!

23
Q

Why are some stainless steels hardened, trapping chromium in solution?

Reasons for Heating Treating

A

To obtain their maximum corrosion resistance.

Think CrO!!

24
Q

Can hardening steel improve coefficients of thermal expansion or magnetism?

Reasons for Heating Treating

A

Yes, in fact!

25
When steel products are made by cold rolling or drawing, they _ _ _ _ _ _ and become _ _ _ _ _ _ _ . ## Footnote Reasons for Heating Treating
Word harden, brittle
26
What is the process of slow raising the temperature of the steel to the point at which it transforms to austenite (above AC3) and slowly cooling from this temperature (furnace cooling) after a soak to ensure equilibrium attmeperature? | Why do it? ## Footnote Reasons for Heating Treating
Annealing! | To soften metal for further thickness *reduction*.
26
What is the process called in which low-temperature heat treatment imparts toughness and softness without significant reduction in hardness (like 1-2 HRC points, but tougness inc by factor of 10). | What process is this in response to? ## Footnote Reasons for Heating Treating
Tempering | As-quench hardening! To reduce brittleness.
27
What factor does level of softness from tempering depend on? ## Footnote Reasons for Heating Treating
Tempering temperature!
28
Specifically, what are the 3 mechanical properties that tempering *tempers* with ;D ## Footnote Reasons for Heating Treating
1) Toughness 2) Hardness 3) Strength
29
What is the typical reasoning for annealing hardened metal? ## Footnote Reasons for Heating Treating
To address inexpected heat treating results. | Basically, for rework or welding!
30
Define conditioning. | What's it important for? ## Footnote Reasons for Heating Treating
Refers to a collective sense of heat treating processes that may have very different purposes, but all involve temperature cycling of steels to alter properties. | Design engineering!
31
What is the **aneastic behavior** process called in which a spring may unwind or otherwise change shape over time? | What type of conditioning prevents it? ## Footnote Reasons for Heating Treating
Recoverable strain! | Spring Aging Heat Treatment
32
What is the type of conditioning in which steel is heating to the fully austenitic region, soaking at this temperature, and air cooling to room temperature. | What kind of metal is this usually performed on? ## Footnote Reasons for Heating Treating
Normalizing | Hot worked metal- to give it more uniform grain & alloy distribution
33
What does the faster cooling in normalizing improve in comparison to the slower cooling in annealing? | What does annealing provide that's better? ## Footnote Reasons for Heating Treating
Mechanical properties! Faster cooling produces *finer* **microstructural features** and **higher hardness**. | Machinability- big brain cus its softer.
34
What is the conditioning process in which steel is tempered in *steam* in a temperature range of 650-1200 degrees F? | What is exact temperature dependant on? ## Footnote Reasons for Heating Treating
Steam Treating | Alloy and desired appearance.
35
What does **steam treatment** do, how does it do it, and what is it used on? ## Footnote Reasons for Heating Treating
1) Helps prevent chips from welding to the tool surface. 2) Applies 1 micro meter thick layer of oxide to blacken outside of metal and increase corrosion resistance when saturated with oil. 3) Fasteners, drills, and other metal cutting tools.
36
What are *black oxide treatments*? ## Footnote Reasons for Heating Treating
Chemical dips that give metal same blackened effect of steam treating at temperatures below 500 degrees F.
37
What if steam treating temperature is compatible with a metal's tempering temperature? ## Footnote Reasons for Heating Treating
Then, can only steam treat on the hardened version of that metal!
38
What do machine part *require* to achieve dimensional stability? ## Footnote Reasons for Heating Treating
Stress relieving
39
What are 5 common reasons **stress relieving** may be necessary? ## Footnote Reasons for Heating Treating
1) Weldments that require machining weld deposits 2) Machining of cold-finished shapes 3) Castings that require significant machining 4) Parts with extremely close dimensional tolerances 5) Long sender parts machined from heavier shapes
40
What are the typical temperatures for *stress relieving*? ## Footnote Reasons for Heating Treating
100-200 degrees F below the transformation temperature (unlike normalizing and annealing).
41
What does stress relieving do? | What does change in temperature affect? ## Footnote Reasons for Heating Treating
Slightly lessen internal stresses. | Higher temp == more removal of internal stresses
42
Explain **deep freezing** conditioning technique. ## Footnote Reasons for Heating Treating
Freezing metal that was just quench in order to ensure 100% martensite.
43
What metal mot needs *deep freezing* treatment? | What's the safe deep freeze temperature for most places? ## Footnote Reasons for Heating Treating
**High alloy** or **high carbon** content steels because they highly favor austenite retention. | -100 degrees F
44
What is the tool used by heat treaters to predict quenching reactinoos in steels? ## Footnote Direct Hardening
(IT) Isothermal Transformation Diagram or (TTT) Time-Temperature Transformation Diagram
45
What 4 heat treatments go above the AC3?
Annealing, hardening, martempering, austempering
46
What are the 3 heat treatments that do*not* go above the AC3?
Termpering, stress relieving, and spheroidizing.