Chapter 3 - Introduction to Automation Flashcards

(44 cards)

1
Q

It is the technology by which a process or procedure is accomplished without human assistance.

A

Automation

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2
Q

3 Basic Elements of an automated system

A
  1. Power
  2. Program Instructions
  3. Control Systems
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3
Q

it is to accomplish the process and operate the automated system

A

Power

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4
Q

It is to direct the process

A

Program of instructions

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5
Q

It is to actuate the instructions

A

Control Systems

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6
Q

Power for the process

A

▪To drive the process itself
▪To load and unload the work unit (proper position and orientation
▪Transport between operations

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7
Q

Power for automation

A

▪Controller unit
▪Power to actuate the control signals
▪Data acquisition and information processing

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8
Q

It is the Principal Power Source

A

Electricity

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9
Q

Widely available at moderate cost

A

Electricity

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10
Q

Can be readily converted to alternative forms, e.g. Mechanical, thermal, light, etc.

A

Electricity

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11
Q

Low level power can be used for signal transmission, data processing, and communication

A

Electricity

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12
Q

Can be stored in long-life batteries

A

Electricity

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13
Q

Set of commands that specify the sequence of steps in the work cycle and the details of each step

A

Program of Instructions

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14
Q

The actions performed by an automated process are defined by a

A

Program of Instructions

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15
Q

The particular processing steps for the work cycle are specified in a ______ (part programs).

A

Work Cycle Program

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16
Q

What the following are examples of automated work cycles in which decision making is required:

A

▪Operator interaction
▪Different part or product styles processed by the system
▪Variations in the starting work units

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17
Q

The Control element of the automated system executes the program of instructions.

A

Control System

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18
Q

The ______ causes the process to accomplish its defined function, to carry out some manufacturing operation.

A

Control System

19
Q

Two types of Control System

A
  1. Open-loop control system

2. Closed-loop (feedback) control system

20
Q
operates without the
feedback loop
▪Simpler and less expensive
▪Risk that the actuator will not have the intended
effect
A

Open-loop control system

21
Q

a system in
which the output variable is compared with an input
parameter, and any difference between the two is used
to drive the output into agreement with the input

A

Closed-loop (feedback) control system

22
Q

It represents the desired value of

the output

A

Input Parameter (set point)

23
Q

It is the operation or function being controlled

output value

24
Q

A _____ is used to measure the output variable and close

the loop between input and output.

25
The ______ compares the output with the input and makes the required adjustment in the process to reduce the difference between them.
Controller
26
The ______ is accomplished using one or more actuators which are the hardware devices that physically carry out the control actions.
Adjustment
27
Advanced Automation Functions
1. Safety monitoring 2. Maintenance and repair diagnostics 3. Error detection and recovery
28
Use of sensors to track the system's operation and | identify conditions that are unsafe or potentially unsafe
Safety Monitoring
29
Safety monitoring - Examples
▪Temperature sensors ▪Heat or smoke detectors ▪Pressure sensitive floor pads ▪Vision systems
30
It refers to the capabilities of an automated system to assist in identifying the source of potential or actual malfunctions and failures of the system.
Maintenance and Repair Diagnostics
31
Monitors and records status of key sensors and | parameters during system operation
Status monitoring
32
▪Invoked when a malfunction occurs ▪Purpose: analyze recorded values so the cause of the malfunction can be identified
Failure diagnostics
33
Provides recommended procedure for the repair crew to effect repairs
Recommendation of repair procedure
34
_____ are those that result from some assignable cause such as a change in raw material properties
Systematic errors
35
result from either an equipment failure or a human mistake
Aberrations (disorders)
36
– functions: ▪Use the system’s available sensors to determine when a deviation or malfunction has occurred ▪Correctly interpret the sensor signal ▪Classify the error
Error detection
37
possible strategies: ▪Make adjustments at end of work cycle ▪Make adjustments during current work cycle ▪Stop the process to invoke corrective action ▪Stop the process and call for help
Error recovery
38
What are the Levels of Automation?
1. Device level 2. Machine level 3. Cell or system level 4. Plant level 5. Enterprise level
39
A level of Automation where actuators, sensors, and other hardware components to form individual control loops for the next level
Device level
40
A level of automation where CNC machine tools and similar production equipment, industrial robots, material handling equipment
Machine level
41
A level of automation which is manufacturing cell or system
Cell or system level
42
A level of automation which is factory or production systems level
Plant level
43
A level of automation which is corporate information system
Enterprise level
44
Benefits of Automation
* Increased capacity * Improved Quality * Reduced Cost * Skilled Trade Gap * Reduced Lead Time