Chapter 1 - Introduction Flashcards

(43 cards)

1
Q

Once underdeveloped countries (e.g., China, India, Mexico) are becoming major players in manufacturing

A

Globalization

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2
Q

Parts and products once made in the Philippines are now being made offshore (overseas) or near-shore

A

International outsourcing

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3
Q

Use of suppliers within the Philippines to provide parts and services

A

Local outsourcing

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4
Q

Companies that specialize in manufacturing entire products, not just parts, under contract to other companies

A

Contract manufacturing

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5
Q

Customers, both consumer and corporate, demand products of the highest quality

A

Quality expectations

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6
Q

Manufacturers must be efficient in in their operations to overcome the labor cost advantage of international competitors

A

Need for operational efficiency

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7
Q

automated equipment instead of labor

A

Automation

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8
Q

because manufacturing usually involves a sequence of activities

A

Material handling technologies

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9
Q

integration and coordination of multiple automated or manual workstations

A

Manufacturing systems

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10
Q

It is to compete in the low-volume/high-mix product categories

A

Flexible manufacturing

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11
Q

to achieve the high quality expected by today’s customers

A

Quality programs

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12
Q

more work with fewer resources

A

Lean production

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13
Q

It is a collection of people, equipment, and procedures organized to accomplish the manufacturing operations of a company

A

Production System

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14
Q

What are the 2 categories of Production System

A

Facilities &

Manufacturing support systems

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15
Q

It is the factory and equipment in the facility and the way the facility is organized (plant layout)

A

Facilities

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16
Q

It is the set of procedures used by a company to manage production and to solve technical and logistics problems in ordering materials, moving work through the factory, and ensuring that products meet quality standards

A

Manufacturing support systems

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17
Q

Facilities include the factory, production machines and tooling, material handling equipment, inspection equipment, and computer systems that control the manufacturing operations

A

Production System Facilities

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18
Q

It is the way the equipment is physically arranged in the factory

19
Q

it is a logical groupings of equipment and workers in the factory
▪ Production line
▪ Stand-alone workstation and worker

A

Manufacturing systems

20
Q

What are the 3 categories in terms of the human participation in the processes performed by the manufacturing system?

A
  1. Manual work systems
  2. Worker-machine systems
  3. Automated systems
21
Q

a worker performing one or more tasks without the aid of powered tools, but sometimes using hand tools

A

Manual work systems

22
Q

a worker operating powered equipment

A

Worker-machine systems

23
Q

a process performed by a

machine without direct participation of a human

A

Automated systems

24
Q

sales and marketing, order entry, cost accounting, customer billing

A

Business functions

25
research and development, design engineering, prototype shop
Product design
26
process planning, production planning, MRP, capacity planning
Manufacturing planning
27
shop floor control, inventory control, quality control
Manufacturing control
28
3 basic types of Automated Manufacturing Systems
1. Fixed automation 2. Programmable automation 3. Flexible automation
29
A manufacturing system in which the sequence of processing (or assembly) operations is fixed by the equipment configuration
Fixed Automation
30
What type of Automation that has typical features: ▪ Suited to high production quantities ▪ High initial investment for custom-engineered equipment ▪ High production rates ▪ Relatively inflexible in accommodating product variety
Fixed Automation
31
A manufacturing system designed with the capability to change the sequence of operations to accommodate different product configurations
Programmable Automation
32
What type of Automation that has typical features: ▪ High investment in general purpose equipment ▪ Lower production rates than fixed automation ▪ Flexibility to deal with variations and changes in product configuration ▪ Most suitable for batch production ▪ Physical setup and part program must be changed between jobs (batches
Programmable Automation
33
An extension of programmable automation in which the system is capable of changing over from one job to the next with no lost time between jobs
Flexible Automation
34
What type of Automation that has typical features: ▪ High investment for custom-engineered system ▪ Continuous production of variable mixes of products ▪ Medium production rates ▪ Flexibility to deal with soft product variety
Flexible Automation
35
What does U.S.A principle mean?
1. Understand the existing process 2. Simplify the process 3. Automate the process
36
Single-station manned cells working independently | ▪ Advantages: quick to set up, low-cost tooling
Phase 1 – Manual production
37
▪ Single-station automated cells operating independently ▪ As demand grows and automation can be justified
Phase 2 – Automated production
38
Multi-station system with serial operations and automated transfer of work units between stations
Phase 3 – Automated integrated production
39
Business practice of hiring a party outside a company to perform services and create goods that traditionally were performed in-house by the company's own employees and staff. a. Globalization b. International Outsourcing c. Contract Manufacturing d. Local Outsourcing
a. Globalization
40
. Capable of producing a variety of parts with virtually no time lost for changeovers from one part style to the next. a. Fixed automation b. Programmable automation c. Flexible automation d. Automation Migration Strategy
c. Flexible automation
41
Productivity is defined as: a. Number of items manufactured per day b. Output per man-hour of labour c. Cost per day d. Cost per unit
b. Output per man-hour of labour
42
The principal means of communicating with the | customer.
Business functions
43
Clerical worker entering data into a PC is an example of what category of manufacturing systems?
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