Final Flashcards

1
Q

What is a plan for labor and production for the intermediate term with the objective to minimize the cost of resources needed to meet demand?

A

Aggregate operations plan

p. 246

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2
Q

Which is not a benefit of sales and operations planning?
Better customer service
Lower inventory
Shorter customer lead times
Stabilized production rates
Gives top management a handle on the business

A

All are benefits

p. 246

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3
Q

The process of sales and operations planning consists of

A

a series of meetings, finishing with a high-level meeting where key intermediate-term decisions are made
8.6

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4
Q

T/F Sales and operations planning must occur at an aggregate level and also at the detailed individual product level

A

True

8.6

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5
Q

Aggregation on the supply side is done by ___, and on the demand side it is done by ___

A

product families
groups of customers
8.9

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6
Q

Sales and operations planning was coined by companies to refer to aggregate planning
The new terminology is meant to

A

capture the importance of cross-functional work

8.9

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7
Q

Single version of the truth:
Formal process translating the one version of truth into actual supply plans:
Provide a forum for cross functional unit discussion:

A

Demand
Supply
Capabilities
8.18

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8
Q

In general, the external environment is (inside/outside) the production planner’s direct control?

A

outside

8.19

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9
Q

Complementary products work for firms facing ___demand fluctuations

A

cyclical

8.19

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10
Q

With services, cycles are more often measured in ___ than ___

A

hours
months
8.19

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11
Q

Production Planning Strategies: The following describes…
Match the production rate by hiring and laying off employees
Must have a pool of easily trained applicants to draw on

A

Chase strategy

8.20

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12
Q

Production Planning Strategies: The following describes…

Vary the number of hours worked through flexible work schedules or overtime

A

Stable workforce—variable work hours

8.20

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13
Q

Production Planning Strategies: The following describes…

Demand changes are absorbed by fluctuating inventory levels, order backlogs, and lost sales

A

Level strategy

8.20

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14
Q

the process of allocating the right type of capacity to the right type of customer at the right price and time to maximize revenue or yield

A

yield management

8.25

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15
Q

yield management has existed as long as there has been (limited/unlimited) capacity for serving customers

A

limited

8.25

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16
Q
Which is false?
Yield Management Most Effective When…
Demand can be segmented by customer
Fixed costs are high and variable costs are low
Inventory is perishable
Product can be sold in advance
Demand is highly variable
A

All are true

8.28

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17
Q

Elicit- Dark Trade:

What is a micro driver behind elicit trade?

A

Survival

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18
Q

From an operational perspective, yield management is most effective under which of the following circumstances?
Demand cannot be segmented by customer
Inventory is perishable
Fixed costs are low and variable costs are high
The customer is a “captive” of the system

A

Inventory is perishable

q8

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19
Q

Regarding production planning strategies, a “pure strategy” is more widely applied in industry than a “mixed strategy.”
True
False

A

F

q8

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20
Q

In conducting aggregate operations planning there are a number of required inputs. Which of the following pairs are both considered inputs external to the firm?
Inventory levels and market demand
Raw material availability and competitor’s behavior
Current workforce and economic conditions
Current physical capacity and market demand

A

Raw material availability and competitor’s behavior

q8

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21
Q
Matching the production rate to the order rate by hiring and laying off employees as the order rate varies is which of the following pure production planning strategies?
Stable workforce, variable work hours
Chase
Level
Meeting demand
A

Chase

q8

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22
Q
Which of the following is a production planning strategy presented in the textbook?
Level
Strategic
Balanced
Synchronous
A

level

q8

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23
Q

The main purpose of aggregate operations planning is to specify the optimal combination of which of the following?
Workforce levels and inventory on hand
The strategic plan and the products available for sale
Operational costs and the cash flow to support operations
Inventory on hand and financing the costs for that inventory

A

Workforce levels and inventory on hand

q8

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24
Q

From an operational perspective, yield management is least effective under which of the following circumstances?
Demand can be segmented by the customer
The product can be sold in advance
The product can be kept to be sold when demand is stronger
Fixed costs are high and variable costs are low

A

The product can be kept to be sold when demand is stronger

q8

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25
``` Maintaining a stable workforce working at a constant output rate while shortages and surpluses are absorbed by fluctuating inventory levels, order backlogs and allowing lost sales is which of the following production planning strategies? Stable workforce, variable work hours Chase Level Full employment ```
level | q8
26
``` Which of the following costs are relevant to aggregate operations planning? Sunk costs Transaction costs Backordering costs Legal costs ```
backordering costs | q8
27
In conducting aggregate operations planning there are a number of required inputs. Which of the following pairs are both considered inputs internal to the firm? Inventory levels and economic conditions Market demand and subcontractor capacity Current physical capacity and current workforce Competitor behavior and current workforce
Current physical capacity and current workforce | q8
28
Ch. 9
Material Requirements Planning
29
ERP - | MRP-
a computer system that integrates application programs in accounting, sales, manufacturing, and the other functions in a firm a means for determining the number of parts, components, and materials needed to produce a product 9.15
30
Dependent demand is drives the (ERP/MRP) system?
MRP | 9.19
31
ERP or MRP? The logic that ties production functions together from a material planning and control view. A logical, easily understood approach to the problem of managing the parts, components, and materials needed to produce end items
MRP | 9.19
32
The ___ deals with end items and is a major input to the MRP process
master schedule | 9.20
33
The ___ provides the general range of operation, the ___ must specify exactly what is to be produced
aggregate plan master scheduler 9.20
34
To determine an acceptable feasible schedule to be released to the shop, trial master production schedules are tested using the (ERP/MRP) program
MRP | 9.20
35
What is: contains the complete product description, listing the materials, parts, and components along with the sequence in which the product is created One of the three main inputs to the MRP program Often called the product structure file or product tree because it shows how a product is put together
BOM: Bill of Materials | 9.25
36
What is: the part quantities issued in the planned order receipt and planned order release sections of an MRP schedule
lot sizes | 9.29
37
What do these stand for? (L4L) (LTC) (LUC)
Lot-for-lot Least total cost Least unit cost 9.29
38
This describes which kind of lot sizing in MRP systems? Sets planned orders to exactly match the net requirements Produces exactly what is needed each week with none carried over into future periods Minimizes carrying cost Does not take into account setup costs or capacity limitations.
Lot for lot L4L | 9.30
39
This describes which kind of lot sizing in MRP systems? a dynamic lot-sizing technique that calculates the order quantity by comparing the carrying cost and the setup costs for various lot sizes and then selects the lot in which these are most nearly equal Influenced by the length of the planning horizon
Least total cost method (LTC) | 9.32
40
This describes which kind of lot sizing in MRP systems? a dynamic lot-sizing technique that adds ordering and inventory carrying cost for each trial lot size and divides by the number of units in each lot size, picking the lot size with the lowest unit cost
Least unit cost method (LUC) | 9.32
41
What is the difference between ERP and MRP?
ERP is everything | MRP is just the materials
42
What drives the MRP system?
dependent demand | 9.19
43
A parent item is | A child item is
the end product | what makes up the end product
44
Why are time fences an important input in the calculation of when production should occur?
Because time fences tell when production is frozen, slushy, or liquid. p. 277
45
Important: Which are not keys to Master Scheduling: Include all demands from product sales, warehouse replenishment, spares, response to breakage, and inter-plant requirements Never lose sight of the aggregate plan Be involved with customer promising Be visible at all levels of management Objectively trade off manufacturing, marketing, and engineering conflicts Identify and communicate problems
All are keys | 9.23
46
Why are time fences an important input in the calculation of when production should occur?
They tell you when the system is frozen, slushy, or liquid | p. 277
47
``` Which of the following industry types have high expected benefits form the application of MRP? Fabricate-to-stock Fabricate-to-order Assemble-to-stock Continuous process ```
Assemble-to-stock | q9
48
``` Which of the following is an input to the master production schedule (MPS)? Inventory records file The aggregate plan The exception report The bill of materials ```
The aggregate plan q9 p. 279
49
Which of the following is one of the main purposes of a MRP system? Educate personnel in basic work rules Determine the amount of materials needed to produce each end item Stimulate the work force Decrease labor requirements
Determine the amount of materials needed to produce each end item q9
50
``` Which of the following can be used for lot sizing in an MRP system? Low-level coding Time bucket size Least unit cost Inventory record file ```
Least unit cost | q9
51
``` Under the lot-for-lot (L4L) lot sizing technique as used in MRP, we would expect which of the following? A consistent lag of supply behind demand Minimized carrying costs Minimized set-up costs Minimized quality problems ```
Minimized carrying costs | q9
52
``` Which of the following is a dynamic lot-sizing technique that calculates the order quantity by comparing the carrying cost and setup (or ordering) costs for various lot sizes and then selects the lot in which these are most nearly equal? Economic order quantity Lot for lot Least total cost Least unit cost ```
Least total cost | q9
53
``` Which of the following is not a lot sizing technique used in MRP systems? Lot-for-lot (L4L) Economic order quantity Least total cost (LTC) Warehouse loading factor (WLF) ```
Warehouse loading factor (WLF) | q9
54
``` Which of the following industry types will not benefit greatly from the application of MRP? Fabricate-to-order Assemble-to-stock Assemble-to-order Manufacture-to-order ```
Fabricate-to-order q9 p. 276
55
Ch. 10
Quality Management & | Six-Sigma
56
What is: managing the entire organization so that it excels on all dimensions of products and services that are important to the customer
Total Quality Management (TQM) | 10.6
57
What are theTwo fundamental operational goals of TQM?
Careful design of the product or service Ensuring that the organization’s systems can consistently produce the design 10.6
58
What is: A philosophy and set of methods companies use to eliminate defects in their products and processes
Six Sigma Quality | 10.10
59
Six Sigma Seeks to reduce ___ in the processes that lead to product defects
variation | 10.10
60
Which are part of DMAIC Methodology? Define: identify customers and their priorities Measure: determine how to measure the process and how it is performing Analysis: determine the most likely causes of defects Improve: identify means to remove the causes of defects Control: determine how to maintain the improvements
All are part. | 10.13
61
What are your 2 favorite of Deming's 14 points, why?
Institute learning on the job Drive out fear, work effectively 10.29
62
What is: inherent value of the product in the marketplace
Design quality | 10.31
63
What are the elements of design quality? (5)
``` SAPRF Performance Features Reliability/durability Serviceability Aesthetics 10.31 ```
64
What are the costs of quality?
Appraisal costs: costs of the inspection and testing to ensure that the product or process is acceptable Prevention costs: Sum of all the costs to prevent defects (employee training, re-design product) Internal failure costs: costs for defects incurred within the system (scrap, re-work, repair) External failure costs: costs for defects that pass through the system (customer warranty replacements, loss of goodwill, handling complaints) 10.34
65
High quality means
low defects
66
``` Which of the following is a dimension of design quality? Aesthetics Price Quality at the source Distribution ```
Aesthetics | q10
67
Which of the following are basic assumptions that justify an analysis of the costs of quality? Prevention is more expensive Failures are caused Performance can be learned Appraisal costs are less than prevention costs
Failures are caused | q10
68
``` A cost of quality classification is which of the following? Material costs Prevention costs Variable overhead Direct labor ```
Prevention costs | q10
69
``` Which of the following is the cost of quality classification for costs such as scrap, rework, or repair? Appraisal costs Prevention costs External failure costs Internal failure costs ```
Internal failure costs | q10
70
``` Which of the following is the cost of quality classification for costs such as inspection, testing, and other tasks to ensure that the product or process is acceptable? Appraisal costs External failure costs Internal failure costs Checking costs ```
Appraisal costs | q10
71
Quality control charts usually have a central line and upper and lower control limit lines. Which of the following is not a reason that the process being monitored with the chart should be investigated? A large number of plots are close to the upper or lower control lines Erratic behavior of the plots A single plot falls above or below the control limits A change in raw materials or operators
A change in raw materials or operators | q10
72
Quality control charts usually have a central line and upper and lower control limit lines. Which of the following are reasons that the process being monitored with the chart should be investigated? A single plot falls above or below the control limits Normal behavior A large number of plots are on or near the central line No real trend in any direction
A single plot falls above or below the control limits | q10
73
``` If there are 120 total defects from 10 samples, each sample consisting of 10 individual items in a production process, which of the following is the fraction defective that can be used in a "p" chart for quality control purposes? 120 10 8 1.2 ```
1.2 | q10
74
``` If there are 400 total defects from 8 samples, each sample consisting of 20 individual items in a production process, which of the following is the fraction defective that can be used in a "p" chart for quality control purposes? 400 160 2.5 1.0 ```
2.5 | q10
75
You have just used the capability index (Cpk) formulas to compute the two values "min [1, 1]." Which of the following is the proper interpretation of these numbers? The true capability index value is exactly 1 The mean of the production process has shifted to the left of the design limits The mean of the production process has shifted to the right of the design limits The mean has not shifted at all
The mean has not shifted at all | q10
76
What is: the stock of any item or resource used in an organization and can include: raw materials, finished products, component parts, supplies, and work-in-process
The definition of inventory | 11.15
77
What is: the set of policies and controls that monitor levels of inventory and determines what levels should be maintained, when stock should be replenished, and how large orders should be
The definition of an inventory system | 11.15
78
The 5 purposes of inventory are:
To maintain independence of operations To meet variation in product demand To allow flexibility in production scheduling To provide a safeguard for variation in raw material delivery time To take advantage of economic purchase-order size 11.16
79
What are the costs of inventory?
Holding (or carrying) costs- Costs for storage, handling, insurance, and so on Setup (or production change) costs- Costs for arranging specific equipment setups, and so on Ordering costs- Costs of placing an order Shortage costs- Costs of running out 11.27 p.358
80
What is an example of a single period inventory model?
Newspapers in a hotel lobby
81
a fixed time period inventory model would be good for ___ | while a fixed order quantity inventory model would be good for ___
toilet paper | rolex watches
82
``` When calculating EOQ & reorder, D= d= S= H= L= C= ```
``` annual demand average daily demand (D/365) ordering cost holding cost lead time cost per unit p. 368 ```
83
``` Which of the following is not one of the categories of manufacturing inventory? Raw Materials Finished products Component parts Just-in-time ```
Just-in-time | q11
84
``` Which of the following is a perpetual system for inventory management? Fixed-time period Fixed-order quantity P Model FIFO (First-in First-out) ```
Fixed-order quantity | q11
85
``` Which of the following is a fixed-time period inventory model? The EOQ model The least cost method The Q Model Period system model ```
Period system model | q11
86
Using the ABC classification system for inventory, which of the following is a true statement? The "C" items are of moderate dollar volume You should allocate about 50% of the dollar volume to "B" items The "A" items are of low dollar volume The "A" items are of high dollar volume
The "A" items are of high dollar volume | q11
87
``` In making any decision that affects inventory size, which of the following costs do not need to be considered? Holding costs Setup costs Ordering costs Fixed costs ```
Fixed costs | q11
88
``` When developing inventory cost models, which of the following are not included as costs to place an order? Phone calls Taxes Clerical Postage ```
Taxes | q11
89
``` Which of the following are fixed-order quantity inventory models? Economic order quantity model The ABC Model Periodic replenishment model Cycle counting model ```
Economic order quantity model | q11
90
``` Which of the following is not included as an inventory holding cost? Annualized costs of materials Handling Insurance Pilferage ```
Annualized costs of materials | q11
91
``` The Pareto principle is best applied to which of the following inventory systems? EOQ Fixed-time period ABC classification Fixed-order quantity ```
ABC classification | Q11
92
``` Firms keep supplies of inventory for which of the following reasons? To maintain dependence of operations To meet variation in product demand To hedge against wage increased In case the supplier changes the design ```
To meet variation in product demand | q11
93
ABC inventory is captured in a(n) ___ system
ERP
94
Ch. 12
Lean Production
95
Toyota Production System The 7 Elimination of Waste and The 5 Respect for People
``` TIMPOWD Transportation waste Inventory waste Waste of motion Processing waste Waste from overproduction Waste of waiting time Waste from product defects ``` and BVLLC Bonuses View workers as assets Lifetime employment for permanent positions Maintain level payrolls even when business conditions deteriorate Company unions
96
What is: The value-adding and non-value-adding activities required to design, order, and provide a product or service
Value stream | 12.11
97
What is: The optimization of the value-adding activities and the elimination of non-value-adding activities
Waste reduction | 12.11
98
What are the 6 Lean Focused Supply Chain Components?
``` Lean: SLMPWC Suppliers Logistics Manufacturing Procurement Warehousing Customers p. 405-406 ```
99
What is a Kanban?
A signaling divice used to control production p. 414 Kanban means “sign” or “instruction card” in Japanese Cards or containers are used Make up the Kanban pull system 12.23
100
What is: do it right the first time and if something goes wrong, stop the process immediately Workers become their own inspectors Workers are empowered to do their own maintenance
Quality at the source | 12.24
101
What is: integrated activities designed to achieve high-volume production using minimal inventories (raw materials, work in process, and finished goods)
Lean production | 12.9
102
``` Which of the following address elimination of waste under lean production? Info-matic warehouse networks Outsourced housekeeping Quality at the source Backflush ```
Quality at the source | q12
103
``` In designing a lean production facility layout a designer should do which of the following? Design for work flow balance Locate flexible workstations off line Link operations through a push system Balance capacity using job shop analysis ```
Design for work flow balance | q12
104
To develop a lean manufacturing system a firm might do which of the following? Eliminate anything that does not add value for the customer Standardize product configurations Process design with product design Implement top-down management controls
Eliminate anything that does not add value for the customer | q12
105
To implement a flow process in developing a lean system a firm might do which of the following? Improve a capacity utilization Build a product in anticipation of demand Reduce setup/changeover time Eliminate some fixed costs
Reduce setup/changeover time | q12
106
``` In the textbook Toyota's Fujio Cho identified which of the following types of waste to be eliminated? Excess quality Overproduction Underproduction Environmental ```
Overproduction | q12
107
``` Which of the following are related to lean production? A philosophy of waste elimination Full use of capacity Never running out of inventory The Wahei-Subaru method ```
A philosophy of waste elimination | q12
108
``` When implementing a lean production system a stabilized schedule is achieved using which of the following? Level scheduling Demand pull Bottom-round management Freeze window ```
Level scheduling | q12
109
Group technology (GT) is credited with which of the following benefits? Reducting waiting time between process operations Improving inventory discipline Reducing required workforce skilss Improved labor relations
Reducting waiting time between process operations | q12
110
``` In implementing a lean production system you should work with suppliers to do which of the following? Open facilities near your factory Focus workstation capacities Provide quality at the source Reduce lead times ```
Reduce lead times | q12
111
In a lean production system we expect to see which of the following? No extra inventory Extra inventory of critical parts held "just-in-case" More parts and fewer standardized product configurations Closer management-labor relationships
No extra inventory | q12
112
Chapter 13
Global Sourcing and Procurement
113
What is: the development and management of supplier relationships to acquire goods and services in a way that aids in achieving the immediate needs of the business.
Strategic sourcing | 13.6
114
What are the 3 Ps of innovation?
Price Product Process
115
What are your two objectives in Strategic Sourcing?
Create value | Claim value
116
What is: phenomenon of variability magnification as we move from the customer to the producer in the supply chain
The bullwhip effect | 13.21
117
What is: an estimate of the cost of an item that includes all the costs related to the procurement , use, and disposal of an item.
Total cost of ownership (TCO) | 13.22
118
``` If the average aggregate inventory value is $1,200,000 and the cost of goods sold is $600,000, which of the following is inventory turnover? 60 10.4 2 .5 ```
.5 | q13
119
When considering outsourcing, what should firms be sure to avoid? Losing control of non-core activities which don't distiguish the firm Giving the outsourcing partner opportunities to become a strong competitor Allowing employees transferred to the outsourcing partner to rejoin the firm Adverse corporate tax implications of asset transfers to the outsourcing partner
Giving the outsourcing partner opportunities to become a strong competitor q13
120
``` In outsourcing which of the following internal activities and decision responsibilities cannot be transferred to outside contractors? Activities involving people Activities involving facilities Activities involving technology Activities involving shareholders ```
Activities involving shareholders | q13
121
Which of the following is an improvement-driven reason for outsourcing? Shorten cycle time Improve effectiveness by focusing on what the firm does best Increase product and service value by improving response to customer needs Reduce costs through a lower cost structure
Shorten cycle time | q13
122
``` Which of the following of Fisher's product categories includes fashionable clothing, personal computers and other products that typically have a very brief life cycle? Functional products Dysfunctional products Innovative products Bullwhip products ```
Innovative products | q13
123
The inventory turnover ratio used in measuring supply-chain efficiency is found by the ratio of which of the following? Fixed costs/Variable costs COGS/Average aggregate inventory value Sales costs/Marketing Costs COGS/(Ending Invetory - Beginning Inventory)
COGS/Average aggregate inventory value | q13
124
``` In Hau Lee's uncertainty framework to classify supply chains, a supply chain for functional products with an evolving supply process is called which of the following? Efficient Forward looking Agile Risk hedging ```
Risk hedging | q13
125
Which of the following is an organizationally-driven reason for outsourcing? Improve effectiveness by focusing on what the firm does best Improve risk management Improve credibility and image by associating with superior providers Reduce costs through lowered cost structure and increased flexibility
Improve effectiveness by focusing on what the firm does best | q13
126
``` The effect of the lack of synchronization among supply-chain members is referred to as which of the following? Forward buying Continuous replenishment Bullwhip effect Metcalf's Law ```
Bullwhip effect | q13
127
``` If the average aggregate inventory value is $45,000 and the cost of goods sold is $10,000, which of the following is weeks of supply? 45,000 234 120 23.4 ```
234 | q13
128
Ch. 14
Location, Logistics, and Distribution
129
What is: the art and science of obtaining, producing, and distributing material and product in the proper place and in proper quantities
Logistics | 14.6
130
What are the 8 rights of logistics?
``` PCPCTQCD Right product Right customer Right place Right condition Right time Right quantity Right cost Right documentation 14.6 ```
131
``` What are the pros/cons of each? Truck: Ship: Plane: Train: Pipeline: Hand delivery: ```
truck- great flexibility ship- high capacity and low cost but slow plane- fast but expensive train- low cost but slow and variable pipeline- highly specialized and limited to liquids, gases, and solids in slurry form hand delivery- last step in many supply chains 14.7
132
What is: large shipments are broken down into small shipments for local delivery in an area
Cross-docking | 14.9
133
What is: the sole purpose of the warehouse (the hub) is sorting goods to consolidation areas, where each area is designed for shipment to a specific location
Hub and Spokes System | 14.9
134
What are the 3 plant location methods?
Factor-rating system Transportation method of linear programming Centroid method 14.18
135
``` What transportation mode has very high initial investment costs but gives a very low cost per mile for products that are highly specialized and require no packaging? Highway Rail Air Pipeline ```
Pipeline | q14
136
``` Which of the following is not a criterion that influences manufacturing plant or warehouse facility location decisions? Proximity to customers Infrastructure of a country Historical cost Quality of labor ```
Historical cost | q14
137
One of the objectives in facility location analysis is to select a site with the lowest total cost. Which of the following costs are hidden costs that should be included in the analysis? Construction costs Infrastructure costs Taxes Movement of preproduction material between locations
Movement of preproduction material between locations | q14
138
``` One of the objectives of facility location analysis is to select a site with the lowest total cost. Which of the following costs should be excluded from the analysis? Historical costs Inbound distribution costs Land Construction ```
Historical costs | q14
139
``` Very few products are moved without at least part of their journey being by which mode of transportation? Highway Rail Air Pipeline ```
Highway | q14
140
``` Which of the following is not a criterion that influences manufacturing plant or warehouse facility location decisions? Government barriers Trading blocs Environmental regulation Immigration rules ```
Immigration rules | q14
141
An example of a trading bloc is which of the following? Free trade zones ISO-9000 certified companies Central American Free Trade Agreement countries Walmart and its suppliers
Central American Free Trade Agreement countries | q14
142
``` One of the objectives of facility location analysis is to select a site with the lowest total cost. Which of the following costs should not be included in the analysis? Outbound distribution costs Incidental costs Energy Costs Taxes ```
Incidental costs | q14
143
An important issue in facility location analysis is business climate. An unfavorable business climate could be indicated by which of the following? Similar-sized businesses nearby The willingness of local politicians to provide favorable treatment for a consideration The presence of other foreign companies in the case of international locations The local presence of companies in the same industry
The willingness of local politicians to provide favorable treatment for a consideration q14
144
``` One of the objectives of facility location analysis is to select a site with the lowest total cost. Which of the following are hidden costs that should be included in the analysis? Becoming less responsive to the customer Supplier costs Taxes Construction costs ```
Becoming less responsive to the customer | q14
145
``` Exhibit 8.2 Which of the following are the required External inputs to the production planning system? Competitors behavior Raw material availability Market demand Economic conditions External capacity ```
``` All. Competitors behavior Raw material availability Market demand Economic conditions External capacity p. 250 ```
146
What are the 3 main inputs to the MRP system?
BOM Master schedule Inventory records file P. 280
147
Why outsource? (3)
``` Financially driven reasons Improvement driven reasons Organizationally driven reasons OR Focus on your expertise Optimize an area of weakness Focus on key strategies ```
148
The Sourcing/ Purchasing Design Matrix: | Is request for proposal and strategic alliance high or low transaction costs?
High | p. 435
149
The Sourcing/ Purchasing Design Matrix: | Is spot perchance and vendor managed inventory high or low transaction costs?
Low | p. 435
150
What are the 3 lean concepts?
Group technology- similar parts are grouped into families Quality at the source JIT Production p. 411
151
What are the 14 issues in facility location?
``` Proximity to customers Business Climate Total Costs Infrastructure Quality of Labor Suppliers Other Facilities Free Trade Zones Political Risk Government Barriers Trading Blocs Environmental Regulation Host Community Competitive Advantage p. 464 ```
152
Which is more common? | New service facilities or new factories & warehouses
New service facilities | p. 471
153
How long is short range planning?
a day to 6 months | p. 248
154
How long is intermediate range planning?
3 - 18 months | p. 248
155
How long is long range planning?
1 year or more | p. 248
156
What are the 4 relevant costs to Production Planning Strategies?
``` Basic production costs Costs associated with changes in the production rate Inventory holding costs Backordering costs p. 251 ```
157
What are the 4 main issues with yield management?
``` Justification in different prices Handling variability Managing the service process Training workers and managers (most critical issue) p. 262 ```
158
``` Exhibit 8.2 Which of the following are the required Internal inputs to the production planning system? Current physical capacity Current workforce Inventory levels Activities required for production ```
``` All. Current physical capacity Current workforce Inventory levels Activities required for production p. 250 ```