Lesson 7 Flashcards

cold temperature preservation (40 cards)

1
Q

2 types of low temperature preservation

A
  1. refridgerated or cool storage preserve most perishable foods for days or weeks
  2. frozen storage (with proper packaging) preserves foods for months or even years

55% of foods consumed in North America are refridgerated or frozen

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2
Q

Refridgeration

i.e. cool storage

A
  • from -2 to 16°C but usually around 4°C
  • short-term shelf-life extension (days or weeks) assuming good initial quality

at 4°C or lower, most pathogens can’t grow but some psychotrophs (spoilage, pathogens) can grow

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3
Q

Preservation principle of refridgeration

A

lowering the temperature slows down the rate of microbial growth, enzymatic and chemical reactions

for every 10°C↓, rate of senescence ↓2-3 fold and microbial growth ↓3-6 fold

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4
Q

Factors affecting the quality of food during refridgeration

A
  1. controlled temperature
  2. humidity
  3. gas atmosphere composition
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5
Q

Refridgeration load

for controlled temperature

A

heat that must be removed from food products to bring the food from its initial temp to the desired storage temp

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6
Q

Factors affecting refridgeration load

A
  • intital temp of product
  • volume of product
  • specific heat capacity of the food product
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7
Q

Specific heat capacity

A

amount of energy to raise or lower the temperature of each gram of product by 1°C

foods with higher water content (e.g. soup) have higher specific heat capacity (i.e. takes longer to cool down)

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8
Q

Possible undesireable effects of controlled temperature

apart from MO growth

A
  • chill injury of some fruits and vegetables
  • staling of bread
  • loss of crispness in fruits and vegetables
  • changes in color of fresh meat
  • loss of flavor, nutrient value (e.g. vitamins)
  • oxidation
  • drip from fish
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9
Q

Chill injury

A
  • fruits and vegetables are living systems with optimum temp requirements
  • cold temp may result in off-color development
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10
Q

Effect of humidity on food quality

during refridgeration

A
  • prevents dehydration and excess moisture
  • packaging required to help maintain proper humidity within each food
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11
Q

2 gas atmosphere compositions

during refridgeration

A
  1. controlled atmosphere (CA) where composition is constantly monitored and maintained for long-term storage in storage rooms/chambers (e.g. apples)
  2. modified atmosphere (MA) for short-term preservation

MA doesn’t intentionally inhibit MO growth

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12
Q

Steps for modified gas atmosphere

A
  1. remove air in packaging
  2. back-flush (i.e. replace) with the desired gas mixture
  3. seal the package (e.g. fresh pasta, cured meats, cheese)

packaging material must exclude oxygen and moisture

  • OR completely remove air (vacuum pack) to prevent the growth of aerobic, psychoptrophic MOs
  • gas composition may change over time (packages are permeable) so must still be refridgerated
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13
Q

Temperatures for frozen storage

A
  • commercial freezing at -18°C
  • home freezers at -12 to -14°C

  • MOs can’t grow below -9.5°C but some grow below 0°C
  • longer shelf-life extension (weeks, months, or years)
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14
Q

Preservation principle of freezing

A

lower temperature (below -9.5°C) and water activity inhibits MO growth

makes water unavailable for chemical, enzymatic, microbial activity

  • usually higher nutritional and sensory quality than thermally processed foods
  • BUT MOs can survive and resume growth upon thawing
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15
Q

Sensible vs latent heat

freezing/thawing curve

A
  1. removal of sensible heat from the product (change in temp, not phase)
  2. release of latent heat of crystallization in freezing of water (liquid to solid or ice crystals)
  3. further cooling to surrounding temperature (complete crystallization)

latent heat of fusion absorbed when ice is melted!

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16
Q

Concentration effect in frozen storage

A
  • until all water is frozen, constant increase in the concentration of solutes in the unfrozen phase
  • amount of remaining unfrozen water depends on temp and the product

i.e. remaining water becomes more concentrated with solutes

e.g. beef: 70% unfrozen at 4°C, 3% unfrozen at 9°C, very small amounts remain unfrozen at 18°C

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17
Q

Changes that occur during freezing process or storage

A
  1. high solute concentrations in unfrozen phase =
    * oxidative deterioration
    * enzymatic reactions
  2. physical damage from large ice crystals =
    * dehydration or freezer burn
    * formation of package ice
    * textural changes or protein denaturation (e.g. textural hardness where meats become tough)
18
Q

Factors affecting quality during freezing

A
  • rate of freezing (faster, forming small and abundant ice crystals = better quality)
  • final storage temperature (usually -18°C)
  • stability of storage temperature (fluctuation > freeze-thaw cycles > larger ice crystals)
  • rate of thawing (faster thawing > less time for damage from concentration effect or formation of large ice crystals)
19
Q

What does the rate of freezing depend on?

A
  • composition of food (e.g. fats, proteins can act as insulators, prolonging freezing)
  • temp difference where colder temp = faster freezing (e.g. lowering air temp from -18°C to -30°C shortens time from 40 mins to 20 mins)
  • product thickness/geometry where thin, flat package = faster heat transfer
  • air velocity where greater velocity = faster freezing rate (FR)
  • degree of contact between food and cooling medium where more contact = faster FR
20
Q

3 freezing methods

A
  1. air freezing
  2. indirect contact freezing
  3. immersion and cryogenic
21
Q

Air freezing

A
  • still air freezers (e.g. household freezers) are slow-freezing and have no circulation
  • air blast freezers (e.g. fluidized bed freezers) with a temp of -18°C to -34°C cold air at high velocity
22
Q

Fluidized bed freezing

i.e. individually quick frozen (IQF)

a type of air freezing

A

food particles are placed on a perforated conveyor belt with a counter-current flow of air directed upward, creating a fluidized state and preventing the particles from sticking together

food items are frozen as individual pieces!

used for frozen vegetables like garden peas, corn, prawns, etc.

23
Q

Advantages of air blast freezers

i.e. fluidized bed freezers (IQF)

A
  • economical
  • can freeze various sizes and shapes of food
  • more efficient heat transfer and increased rate of freezing
24
Q

Disadvantages of air blast freezers

i.e. fluidized bed freezers (IQF)

A
  • possible excess dehydration (freezer burn)
  • undesireable bulging of the packages (by the expansion of the product) may occur
  • non-uniform cannot be fluidized easily
25
Indirect contact freezing ## Footnote 2 types
1. **plate freezers** uses contact with metal surface cooled by refrigerant (e.g. for uniform shape like fish sticks, fish fillets) 2. **scraped surface** for fluid/liquid products (e.g. ice cream, slushies) ## Footnote **in ice cream,** a rotation promotes rapid freezing and formation of small ice crystals, helping incorporate air bubbles into the freezing mix, forming a solid foam
26
Advantages of indirect contact freezing
* economical * minimal dehydration * minimal package bulging
27
Disadvantages of indirect contact freezing
* slow freezing process * products must be of uniform thickness
28
Immersion freezing
* immersion in refridgerant fluid (e.g. sugar solutions, salt brine, glycerol) or cryogenic liquids (e.g. liquid N2, liquid CO2) * used for frozen turkeys, ice cream popsicles, etc. ## Footnote don't require uniformly shaped products
29
Cryogenic freezing
* through direct contact with refridgerating medium where food is sprayed with liquid N2 and liquid CO2 * rapid freezing rates * used for TV dinners, hamburger patties
30
Advantages of immersion and cryogenic freezing
* rapid freezing process * almost no dehydration * oxygen is excluded, decreasing oxidative spoilage * individual freezing pieces have less freezing damage
31
Disadvantages of immersion and cryogenic freezing
* difficult to find suitable freezants * cost of operating is high
32
Cryogenic liquids
liquefied gases of extremely low boiling points | e.g. -196°C for liquid N2 and -79°C for liquid CO2 ## Footnote * cold temperature from evaporation of liquid to gas * good penetration/contact with even irregular food pieces
33
Packaging material for frozen foods
* resistant to transfer of water vapor (to prevent moisture loss and freezer burn from food exposed to dry or cold environment) * not shatter in cold temperature (e.g. glass tends to shatter as it's not flexible) * resist formation of pinholes * barrier properties toward light and oxygen (which promotes oxidation)
34
Why is corn starch added during corn processing?
to prevent the leaching of starch from the kernels ## Footnote i.e. to help bind or stabilitize the starch content
35
What temperature/time is used for blanching during corn processing?
**85-88°C for 3.5 mins** to ensure that corn retains its flavor and color during frozen storage | by inactivating enzymes that cause degradation
36
What is the IQF process for corn? ## Footnote temperature used for freezing and storage life in frozen state
kernels move through a freezer on perforated belts with freezing air (-20°C) blowing through the product from underneath ## Footnote corn is stored in large bins at -23°C warehouse temperature
37
Is corn processing year-round or seasonal?
only occurs for 6 weeks/year ## Footnote can retain its quality for up to 2-3 years
38
3 main steps in ice cream making
* combine liquid (e.g. milk, cream, whey) and dry (e.g. stabilizers, emulsifiers) ingredients, and sweeteners * mixture is pasteurized and homogenized * flavors (e.g. vanilla) are added prior to freezing
39
What type of freezers are used in ice cream making? ## Footnote and what temperatures are used?
* -40°C horizontal freezers with cooled sides and a screw inside that scrapes the mixture of the walls and incorporates air * Kept at -17°C in a storage freezer ## Footnote **novelty products:** ice cream sandwiches extruded on conveyer belt for deep freezing and popsicles are suspended in a refrigerated brine solution
40
What tests are conducted to ensure safety and quality in ice cream making?
* routine quality control checks to ensure the product meets standards for weight and composition * sanitation adequacy checks