Mechanical Tests Flashcards

1
Q

What are the two types of tests? What do they mean?

A

Destructive and nondestructive. Pretty self explanatory. Destructive tests need a lot more specimen. Example of nondestructive: using sound waves.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

What is size effect?

A

Applies in real life. The larger the specimen, the more likely it is to have flaws of greater severity and have a lower fracture strength. Important to take into consideration when sizing up from a lab experiment. Larger specimen fails at higher load but not at a higher stress. Reason why small perfect wood is stronger than small concrete.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

What is the tensile test?

A

About the most useful. A sample is elongated at constant rate and the load is the dependent variable.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

What is the difference between linear and nonlinear elastic stress strain curves?

A

Linear elastic has loading and unloading along a straight line. Nonlinear has loading and unloading in a curved line and there is a gap between them. That is energy dissipation.
KNOW ALL SOLID MECH REFERENCES
Hookes law
Young modulus (modulus of elasticity)
Strain vs stress

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

Why is there a zigzag line at yield point? For steel

A

We have upper yield points and lower yield points. The stress is “moving around” between weakest points and this causes a zigzag at yield point until we reach ultimate yield

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

At what percentage offset do we assume yielding?

A

At 0.2% of strain offset, we consider the material to have yielded (at same young modulus slope)

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

How is the tensile strength of brittle materials?

A

Brittle materials fail in tension because their cracks propagate easily under tensile stress. They are strong in compression (closing of cracks and fingers)

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

Look at L7 slide 17 for failure modes

A
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

What determines whether a material will break in a brittle or ductile manner?

A

Atomic or molecular structure
Service conditions
-> temp, strain rate, degree of triaxiality

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

What happens at increase of temp? At increase of strain rate? At increase of triaxiality?

A

Respectively:
More ductile
More brittle
More brittle

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

Is there a change in volume during tension testing during plastic deformation?

A

No! Length increases as area shrinks (necking) therefore volume remains constant

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

How do ductile materials fail in tension?

A

They fail at 45° to the direction of applied tensile tress in tension by shear.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

How do brittle materials fail in tension?

A

Tend to fail due to crack propagation perpendicular to axis of loading. No necking. Flat break

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

What is the difference between engineering and true curve?

A

Engineering curve doesn’t account for the cross section area getting smaller therefore it’s inaccurate. The true curve does account for that and that’s why it always goes upward, engineering curves goes down after ultimate strength but that’s not accurate

We use engineering and that’s okay because we never want to go past yield anyways and until yield eng and true are same

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

What are the different types of tension testing and how do they work?

A

Direct tension test : directly applying tensile loads. They have to be perfectly aligned and have no friction in order to avoid uni axial loads
Splitting tension test: inaccurate because we test only the middle of the specimen but the weakest point might be on the sides
Pressure tension test: gas pressure applied at curved surface (ends are free) it fractures across a single transverse plane

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

Why aren’t ductile materials tested in compression?

A

The sample is constrained by friction at points of contact which gives rise to complicated stress distribution. There is no be king occurring.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
17
Q

Can concrete fail in compression?

A

No! It always fails in tension like all brittle materials. Hourglass shape!

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
18
Q

What are three types of elastic modulo?

A

Tangent, chord, secant

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
19
Q

When are the different types of modulo used?

A

Elastic: ductile materials. Gives too high of an estimation for max strain so we use,
Chord: max allowed exposure is 40% of ultimate strength
Tangent: when there are already strains and stresses and we want to see how much more we can put on the specimen
Secant: linear elastic until a specific stress we are looking at, ie yield point

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
20
Q

What is the anti clastic curve and what is it due to?

A

During flexing. It is due to poisson effect. The region that was compressed now has residual tension and other way around.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
21
Q

What is the difference between three-point bending and third-point bending?

A

Third-point bending aka four-point bending. Three point as max bending in the centre therefore it’ll fail in the middle and not at weakest point. Four point has a higher area under max moment so more likely to fail at weakest point.
Flexural strength is the modulus of rupture.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
22
Q

What are some potential problems in the bending test?

A

Doesn’t account for size effect (what’ll happen when we scale up?) With a rounded support, we have less friction and less stress concentration but it will slide.
We have shear stress which can cause increased deflection.
We have high localized stresses at loading points and can have torsional loading

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
23
Q

Is hardness a fundamental property? What is the English definition of hardness?

A

No! It’s the ability of a material to resists permanent deformation of its surface eg scratching or abrasion

24
Q

What scale do we use for scratch hardness?

A

Mohs hardness number scale. Concrete is not hard at all, diamond is the strongest

25
Q

What are the 5 types of hardness tests in increasing order of localisation?

A

Brinell, Rockwell, vickers diamond pyramid, knoop, and nano-hardness

26
Q

What are the three ways to attach coupons for tensile testing?

A

Pinned, threaded, or flat. Cylinder threaded is the best because of less stress concentrations at the end (circular cross section)

27
Q

What does impact testing measure?

A

A material’s resistance of damage during an impact event. Not a fundamental property! Impact events are random therefore tests are empirical. Eg. Barge hitting.

28
Q

What is the Charpy test?

A

Uses a notched rectangular bar (the specimen) which is subjected to impulse load giving an indication about notch toughness under shock loading. Look at energy absorbed by the breaking (how much energy is lost?)

29
Q

What is fracture energy?

A

The amount of energy irreversibly absorbed in the process of fracturing

30
Q

How does the charpy test test ductility?

A

More lateral expansion = more ductile. Doesn’t break = more ductile. Mild steel is more ductile than hardened steel.

31
Q

How does charpy test assess transition from ductile to brittle behaviour?

A

Metals absorb more energy when they fail in ductile manner rather than brittle fashion.
Transition is induced by temp, strain rate, and triaxiality
The charpy test was designed to specifically evaluate the effect of temperature on steel behaviour.

32
Q

How does carbon affect impact results in steel?

A

The curve is more curved so we have more of a transition range between brittle and ductile. This occurs when there’s more carbon. But less overall strength :(

33
Q

What are the four types of loading conditions?

A
  1. Monotonically increasing (static)
  2. High strain rate (impact)
  3. Repeated (fatigue)
  4. Sustained (creep)
34
Q

What is fatigue?

A

Repeated stress. Materials undergo internal progressive permanents and structural changes under such stress. Fatigue failures occur suddenly without prior deformation. More common in mechanical pieces such as axles and shafts

35
Q

What are the visual signs of fatigue?

A

We see striations and lines due to repeated stresses. More fatigue when there’s a change in geometry such as at ITZ. When cross section is too small, it fails.

36
Q

What are the basic stages of fatigue failure?

A

Crack initiation and crack propagation. They usually initiate at point of high stress concentration eg. pre-existing flaw or discontinuity. Crack propagation only occurs in tension because compression actually closes cracks. Cracks take longer to propagate on circular surface (as opposed to pointy surface)

37
Q

What are the common types of fatigue (think of types of graphs)

A

Alternating (even tension and compression), partly reversed (more T than C), pulsating (T to 0), pulsating (all T), random (real world eg seismic wind and waves)

38
Q

What are slip planes?

A

Occur at 45°. Cracks close and open at every compression tension cycle but the crack gets a little bigger everything cycle and that leads to fatigue failure

39
Q

Describe the two types of machines to test fatigue

A

Constant load - constant load cycle, strain gradually increases
Constant displacement - constant displacement cycle and stresses change
Run at high speeds
Not suitable because has to be zero mean stresses and specimen cross section must be circular

40
Q

What are S-N curves? What is fatigue limit?

A

They are stress vs cycles to failure curves. Fatigue limit is the stress where after a certain number of cycles there will be failure. Ferrous alloys can be cycled for an infinite number of times at stresses below their fatigue limit

41
Q

What is the difference between reciprocating bending machine vs direct stress machine?

A

Reciprocating bending is constant displacement vs direct stress is constant stress. Both have zero or nonzero mean stresses

42
Q

Describe variability in fatigue testing

A

No two samples are identical and it’s virtually impossible to reproduce exactly the same test conditions so we do as many tests with as many specimen to reduce variability. BUT most materials do fail at around the same number of cycles to we do have a normal (bell curve) distribution

43
Q

What are some factors affecting fatigue?

A

Stressing conditions: type, frequency, history, combined, material properties: surface conditions and grain size, environmental conditions: temp thermal fatigue and corrosion

44
Q

How do frequency of loading and stress history affect fatigue?

A

Too fast = too weak for accurate testing
More stress history = less cycles to failure

45
Q

What is palmgren miner hypothesis and what’s the problem with it?

A

Number of cycles in stress condition/number of cycles to failure. >=1 means failure.
Shortcomings: assumes independence of stress history and assumes order does not affect fatigue. Easier to propagate and already formed large crack

46
Q

What is the stable hysteresis loop?

A

When a real material doesn’t load and unload in a straight line but rather creates a loop. This loop means energy has been irreversibly lost which we do want for stress dissipation eg earthquakes

47
Q

What is an unstable hysteresis loop?

A

We have permanent set

48
Q

What can cause a variation in stress concentration?

A

Increasing flaw size and decreasing radius of curvature of flaw tip. Small grain = more changes in direction = more energy to break = better fatigue resistance. Smooth surface = less crack initiation. Compressive residual stresses improve fatigue life but tensile worsen. Increased temp = decreased fatigue life

49
Q

What is thermal fatigue?

A

When, during thermal cycling, a material is restrained from expanding and contracting. Colder = more brittle

50
Q

CREEP

A
51
Q

What is creep?

A

The plastic deformation of a material which occurs as a function of time when that material is subjected to constant stress or load. Needs to be accounted for when designing

52
Q

What is the creep test?

A

A high-temp test because at temps below 40% of absolute melting point, creep is negligible. Concrete undergoes creep at any temp except frozen.

53
Q

What are the four stages of creep elongation?

A

1) instantaneous/ when load is applied
2) primary
3) secondary or steady state
4) tertiary
Damage from creep is exponential

54
Q

At what stage of creep does necking occur?

A

Tertiary creep

55
Q

How do stress and temperature affect rate of creep?

A

Increases stress and/or temperature increase creep rate

56
Q

How we do test for creep? Ask prof about this?

A

Place boxes one on top of the other on top of a spring and see how much the spring has relaxed over time