Metals Flashcards

(37 cards)

1
Q

Density =

A

Mass/ Volume (kgm^-3)

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2
Q

Why are metals so dense?

A

They have a closely packed atomic stucture

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3
Q

What does the stiffness of a metal indicate?

A

It’s resistance to elastic deformation; indicated by the young modulus.

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4
Q

Are metals, ceramics and polymers high or low YM?

A

Metals and ceramics tend to be high; whereas polymers tend to be low.

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5
Q

What does the strength of a material indicate?

A

The resistance to plastic/ permanent deformation.

Indicated by the yield strength.

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6
Q

The yield strength of metals, ceramics and polymers:

A

Ceramics have high yield strength; metals vary and polymers are low.

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7
Q

What does the toughness of a material refer to?

A

The resistance to cracking/ fracture.

Indicated by the fracture energy.

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8
Q

Would low toughness materials not be suitable for tension or compression?

A

Tension (maybe compression)

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9
Q

What does the conductivity of a material refer to?

A

How easily heat can pass through a material

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10
Q

Materials with higher conductivity tend to be…

A

Metals.

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11
Q

Benefits of metals…

A

They tend to be low cost materials

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12
Q

What is the mechanical behaviour of metals?

A

They are strong; do not deform easily and can take high loads.
When they do deform it is progressive.

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13
Q

Elastic deformation of metals:

A

When a load is applied the atomic bonds will stretch; when removed they do not return (not permanent)

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14
Q

Plastic deformation of metals:

A

When load is increased; atoms slip past each other and when the load is removed they remain in that position.

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15
Q

Dislocations of atoms in a metal:

A

Atoms will not slip a layer at a time but singularly. This happens because it requires a lot of energy to slip a whole layer.

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16
Q

What happens with dislocations and how it deforms?

A

For permanent deformation it requires a dislocation to move.

17
Q

Slip allows for…

A

Ductility and toughness

18
Q

Strengthening mechanisms for dislocations?

A
  • Atoms in solution (alloys metal)
  • Add another phase
  • Other dislocations get tangled with each other
  • Structure changes at grain boundary/ orientation.
19
Q

What does ferrous mean and what metals have ferrous?

A

Indicates the presences of iron
Iron (Fe)
Steel (Fe +C)

20
Q

Cast iron

A

High levels of carbon. Carbon phases lead to low strength and toughness in tension.

21
Q

What would be the problem with cast iron joints in a structure?

A

Lead to collapse as there would be a stress concentration

22
Q

What is steel?

A

Alloy of carbon and iron

23
Q

How is steel processed?

A
  • Heating an iron ore with coke and limestone in a blast furnace.
  • Liquid metal and slag is removed every few hours.
  • Adding oxygen reduces carbon content
24
Q

Rolling metals =

A

This can squeeze out porosity and refine the microstructure

25
Forging =
Pressing the metal into shape
26
Extrusion =
Taking larger pieces of metal and thinning it out into a long rod.
27
Phases in steel:
- Austetine - Ferrite - Cementite - Pearlite - Martensite
28
Transformation from steel to pearlite:
Mixture of ferrite and cementite Fe3c; these grow alternating plates giving a strong structure and resistant to crack so tough.
29
Transformation to martensite:
Cooling quickly means that ferrite and cementite cannot form properly so the structure becomes distorted as carbon wont fit into bcc structure in ferrite. This causes a hard and brittle metal that doesn't allow dislocations to get through.
30
Heat treatment of steel:
- Annealing; high temp - slow cooling gives pearlite - Quenching = fast cooling gives martensite - Tempering = low temp allows carbides to form
31
Wrought steel =
Shaped by deformation; carbon is kept for weldability and higher strength. High strength low alloy = reduction in grain size. Produces carbide and nitride also strengthens.
32
Cast steel =
Casting steel directly into shape; cheaper and easier but poorer mechanical properties. Phase changes cause martensite to be produced at surface.
33
Stainless steel =
Produces protective oxide surface, used for aesthetic reason as long-life.
34
Non-ferrous metals =
All the other metals; more expensive than iron based.
35
Aluminium =
Lightweight; alloyed for strength, susceptible to degradation by heat.
36
Titanium =
High strength; used in aerostructures | Ti-6Al-4V most common
37
Copper =
Easy to form; oxidation gives colour. Not used for primary load.