Methods of Maufacturing

Question 1

Name one of the categories that manufacturer can be put into?

RM

Answer 1

Deforming or
Reforming
Fabricating
Wasting

Question 2

What is wasting

RM

Answer 2

The process where material is removed to create a component

Question 3

What is deforming ?

-Krystian S

Answer 3

Where a material is reshaped without changing its state

Question 4

What is fabrication

-Krystian S

Answer 4

Where a material is joined or fabricated to form a component

Question 5

What is reforming

-Krystian S

Answer 5

Where the state of a material is changed enabling it to be reformed.

Question 6

What are some examples of deforming processes

-Krystian s

Answer 6

Laminating 
Bending 
Vacuum forming 
Forging/hammering
Knurling

Question 7

What are some examples of fabrication processes

-Krystian s

Answer 7

Wood joints
Soldering
Riveting
Mechanical fastening e.g screws

Question 8

Examples of Wasting processes.

-Ssnehnil G

Answer 8

Sawing
Planing
Filing
Chiselling 
Turning
Drilling
Milling

Question 9

Examples of Reforming processes.

-Ssnehnil G

Answer 9

Sand casting
Die casting
Injection moulding

Question 10

What is facing (Metal Lathe/Centre Lathe)?

-Oscar Lawson

Answer 10

Moving the tool at right angles to the centre, facing the end surface.

Question 11

Sand casting.

-Ssnehnil G

Answer 11

Molten metal is poured into a sand mould. Once cool the metal retains the form of the mould.

Question 12

What is Drilling (Metal Lathe/Centre Lathe)?

-Oscar Lawson

Answer 12

You use the tail stock to hold the drill in the machine and feed in into the work as it rotates. It is similar to a pillar drill but the material, rather than the drill, is the one rotating.

Question 13

Injection moulding.

-Ssnehnil G

Answer 13

Molten plastic is forced into a mould. Once cool the mould is opened and the moulding removed.

Question 14

Vacuum forming.

-Ssnehnil G

Answer 14

Plastic sheet is softened and pulled over a mould using a vacuum. Once cool the plastic retains the shape of the mould.

Question 15

What is Knurling (Metal Lathe/Centre Lathe)?

-Oscar Lawson

Answer 15

Pressing a hardened steel wheel into your rotating work the produce a pattern. The patterns is normally either straight or diamond.

Question 16

What is Drilling (Metal Lathe/Centre Lathe)?

-Oscar Lawson

Answer 16

You use the tail stock to hold the drill in the machine and feed in into the work as it rotates. It is similar to a pillar drill but the material, rather than the drill, is the one rotating.

Question 17

What is Parting (Metal Lathe/Centre Lathe)?

-Oscar Lawson

Answer 17

A narrow tool is fed into the work to trim to length or part the work from the stock bar

Question 18

What are the four methods of Manufacture?

• Humphrey Marsh

Answer 18

Wasting Deforming Fabricating

Reforming

Question 19

What is the definition of deforming processes?

• Humphrey Marsh

Answer 19

Where material is reshaped without changing its state.

Question 20

What is the definition of wasting processes?

• Humphrey Marsh

Answer 20

Where material is removed to create a component

Question 21

What is the definition of fabrication processes?

• Humphrey Marsh

Answer 21

Where material is joined or fabricated to make a component

Question 22

What is the definition of reforming processes?

• Humphrey Marsh

Answer 22

Where the state of a material is changed enabling it to be reformed.

Question 23

What is a good way to tell if a process is a wasting process or not?

Caspar Tyser

Answer 23

If it makes a mess it’s wasting.

Question 24

What happens in Parting on a Centre Lathe?

Caspar Tyser

Answer 24

A narrow tool is fed into the work to rim, to length or part the work form the stock bar.

Question 25

What happens in Facing with a Centre Lathe? Caspar Tyser

Answer 25

The tool is moved at right angles to the centre, facing the end surface.

Question 26

What happens in Drilling with a Centre Lathe? Caspar Tyser

Answer 26

The tail is used as a chuck to hold the drill. As the work rotates the drill is fed into the work.

Question 27

What wood is used in Laminating? Caspar Tyser

Answer 27

Thin, flexible layers of natural timer or plywood.

Question 28

What are the four methods of manufacturing? Torsai K

Answer 28

Wasting, deforming, fabricating and reforming.

Question 29

What are the processes in the deforming category? Torsai K

Answer 29

Laminating, bending, vacuum forming, forging and knurling.

Question 30

What happens in the fabrication process? Torsai K

Answer 30

A metal is joined or fabricated to make a component

Question 31

What happens in the reforming process? Torsai K

Answer 31

The state of a material is changed enabling it to be reformed.

Question 32

What happens in the wasting process? Torsai K

Answer 32

Material is removed to create a component. This process usually makes a big mess.

Question 33

what material is usually vacuum formed? | Ivan

Answer 33

plastic

Question 34

give an example of 1 deforming processes | Ivan

Answer 34

knurling

Question 35

name a wasting process | Ivan

Answer 35

chiselling

Question 36

name a mechanical method of assembly? | Ivan

Answer 36

screws

Question 37

name 1 reforming process? | Ivan

Answer 37

sand casting

Question 38

What type of tool is a chisel and for what material? -Lucas M

Answer 38

A wasting tool for wood

Question 39

What type of tool is a lathe and for what material? -Lucas M

Answer 39

Wasting tool for metal

Question 40

What type of tool is a mill and for what material? -Lucas M

Answer 40

Wasting tool for metal

Question 41

What type of process is bending metal an example of? -Lucas M

Answer 41

Deforming

Question 42

What type of process is vacuum forming an example of? -Lucas M

Answer 42

Deforming

Question 43

What type of process is bending metals an example of? Casper K

Answer 43

Deforming

Question 44

Which example of a reforming process is best for a metal with a low melting point? Casper K

Answer 44

Die Casting

Question 45

Which types of wood are best for lamination? Casper K

Answer 45

Natural timber and/or plywood

Question 46

What is an wood lathe used for? Casper K

Answer 46

To shape a turning blank

Question 47

What is the purpose of wood joints? Casper K

Answer 47

To construct furniture

Question 48

Wasting is a method of what? | -Alfie Turner

Answer 48

Method of manufacture

Question 49

In the wasting process is material wasted -Alfie Turner

Answer 49

Yes

Question 50

Is a chisel used for that process -Alfie Turner

Answer 50

Yes

Question 51

Is a lathe used? -Alfie Turner

Answer 51

Yes

Question 52

Is it a metal lathe? -Alfie Turner

Answer 52

No

Question 53

Is Sand Casting a Reforming Process? -Oscar Mabon

Answer 53

Yes

Question 54

Is Injection Moulding a Reforming Process? -Oscar Mabon

Answer 54

Yes

Question 55

Is Die Casting a Reforming Process? -Oscar Mabon

Answer 55

Yes

Question 56

Is using a centre lathe a Reforming Process? -Oscar Mabon

Answer 56

No

Question 57

Is Welding a Reforming Process? -Oscar Mabon

Answer 57

No