Mill 1310 - Final Exam Flashcards

1
Q

What material is the dressing tool tipped with for a surface grinder?

A

Diamon

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2
Q

The safest way to hold a part to grind an angle on a surface grinder is?

A

Angle vise

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3
Q

Which safety component must be in place before starting the grinding wheel?

A

Wheel guard

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4
Q

Which is the most common holding device on a surface grinder?

A

Magnetic chuck

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5
Q

Common practice is to dress a surface grinder wheel?

A

Every time the wheel is started

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6
Q

When using any grinding equipment be sure to always?

A

Use eye protection and guarding

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7
Q

When replacing or reinstalling a grinding wheel always inspect with which 2 methods?

A

Ring test and visual inspection

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8
Q

How much extra material should be left on for finish grinding?

A

.010 (Ten Thousandths)

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9
Q

Why would you place a long piece diagonally across the magnetic chuck for grinding?

A

Reduce heat and distortion

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10
Q

What should be done to a damaged grinding wheel?

A

Destroy and discard

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11
Q

A grinding wheel may violently disintegrate from which cause?

A

Over speeding, internal fractures and shock loading

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12
Q

Wavy finish and excessive vibration on a surface grinder can be caused by?

A

Imbalance

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13
Q

Which abrasive is best for grinding hard tooling, tungsten, carbide drills and cutters?

A

Silicon carbide

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14
Q

Coolant on a stationary grinding wheel will cause?

A

Imbalance and disintegration

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15
Q

Long runs of a round stock are precision ground on which type of production grinder?

A

Centre-less

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16
Q

The best abrasive for cutting low and medium carbon steel?

A

Aluminum oxide

17
Q

How would you remedy a burnt finish on the steel being surface ground?

A

Redress the wheel to clear the pores and breakout new cutting edges

18
Q

Which is the best grinder for finishing a bearing diameter?

A

Cylindrical

19
Q

The best wheel for soft material and non ferrous metals?

A

Silicon carbide

20
Q

When choosing a band saw blade, what determines the proper blade width?

A

The selection chart depicting the minimum recommended arc cut diameter

21
Q

Which band saw blade tooth form has the largest gullet?

A

Buttress and skip

22
Q

Define saw tooth pitch?

A

of TPI (Imperial), distance from tooth to tooth (Metric)

23
Q

How to anneal a saw blade after welding?

A

Heat to cherry red and slowly cool

24
Q

How many teeth should be in contact with the work at all times?

A

At least 2

25
Q

Describe a horizontal band saw configuration?

A

Blade runs close to the horizontal, part is held in a horizontal vise

26
Q

Which is known as a regular tooth set?

A

Raker

27
Q

How to determine the proper blade surface feet per minute?

A

Chart

28
Q

How to determine the smallest radius a blade can cut?

A

Refer to the blade selection chart

29
Q

How to determine the width of a blade to use?

A

Widest possible blade to cut the smallest radius