Session 8/Week 9 - The value-chain perspective: Accounting for customers & suppliers Flashcards

1
Q

Open-book accounting

  • often taken as an example of a MA technique that is outward looking, capturing factors external to the firm
A
  1. described as a situation where organisations that maintain commercial contacts also SHARE COST INFORMATION and use this information as part of their cost management.
  2. Most often in the form of a sub-set of SUPPLIERS and a focal customer opening their “books”, i.e. accounting ledgers, regarding some aspect of their operations related to the SUPPLY CHAIN of a main product line.
  3. In this manner both organisations (supplier and customer) obtain relevant management accounting information regarding the COSTS and PROFITABILITY of their products beyond the respective firm boundaries.
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2
Q

2 purposes of customer profitability profiles (SMA technique to inform about customers)

*realise that CPP is financial-oriented

Note: A CUSTOMER COST HIERARCHY lists costs related to customers into diff. cost pools
- customer output-unit-level costs
- customer batch-level costs
- customer-sustaining costs
^above 3 categories + COGS = customer-level costs
- distribution-channel costs
- corporate-sustaining costs

A
  1. To measure the profitability of a firm’s customers/customer groups
    - to better understand which costs are related to which customers
  2. To make more informed decisions with regards to sales & customer politics, eg. who will receive discount
    ^by identifying POTENTIAL AREAS OF INTERVENTION
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3
Q

Spring Distribution example for Customer profitability profiles

*realise that CPP is financial-oriented

A
  • convert the customers’ Activity areas (eg. order taking, sales visits, deliveries) to Cost driver & rate
    1. Do a PROFITABILITY RANKING for the diff. customers after calculating their Operating profit
    2. However, this analysis is MISLEADING. What matters is how EFFICIENT the firm is in handling the customers, not the total profit.
    3. Instead of looking at profitability ranking / % of cumulative op. profit to total op. profit, should instead calculate the PRODUCTIVITY RATIO operating profit/revenue
    eg. the firm was LESS EFFICIENT in handling customer R despite being the second-most profitable customers
    4. Then identify POTENTIAL AREAS OF INTERVENTION
    eg. giving less discount to a customer & more to another, perhaps reduce no. of sales visits
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4
Q

5 non-financial aspects to consider with CPPs

A
  1. A customer might appear unprofitable but might be important for own org. in terms of future REPUTATION (eg. royalty)
  2. Future development of customer
    - maybe a potential customer has just recently experienced an economic downturn but we can expect that the organisation recovers soon and places additional orders
  3. Do all costs really disappear?
    - only variable costs will disappear immediately
    - some FIXED COSTS might be linked to existing products, eg. storage space {the costs just get borne by other customers)
  4. Long-term strategic considerations
    - maybe keep the customer for a market penetration strategy and foster our market growth
  5. Political reasons for keeping unprofitable customers
    eg. pressures from municipalities / local politicians
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5
Q

Assessing the value of CPPs - 6 pros + 4 cons

A

Pros
1. Helps profitability of business -> CUSTOMER centric, helps see where profits come from
- accounting would reinforce the IMPORTANCE of the customer
2. Helps managing customers better due to a HIGHER VARIETY of INFORMATION
3. INTEGRATIVE approach that combines customer data w/ existing acct. information
4. Not too complicated/expensive IF no. of customers is reasonably limited
5. Have more CONTROL & conscious decision-making on aspects like customer loyalty {eg. who to give discounts}
6. Could potentially REPLACE BOUNDARIES within the org.

Cons
1. COSTLY to implement IF many customers OR no clear customer segmentation (ie. if can’t bunch them tgt)
- only applicable to org.s that have a LIMITED amount of customers
2. A lot of information is not included in a CPP
& Hard to assess customer value based upon PROFIT ONLY
- still require STRATEGIC CONSIDERATIONS, which are not embedded in the tool (hence doesn’t automatically give answer to keep/drop customers)
3. Still too (short-term) profit oriented
4. OVERLAPPING in organisational responsibilities, eg. w/ marketing department

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6
Q

What is the “significance” of costs/pricing in the long run?

2 main techniques for long run pricing

A

In the long run, all costs are VARIABLE

  1. Target pricing & target costing
  2. Life-cycle costing (session 7)
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7
Q

Target costing + steps (SMA technique to inform about customers)

eg. Provalue, IKEA, Tata car (see below)

A
  • Not a new costing technique, but a different way of thinking about costs by putting market prices at the centre of attention
    1. Develop a product that satisfies the needs of potential customers
    2. Choose TARGET PRICE & sales volume after market research
    eg. Provalue sets its PCs to be lower than competitors
    3. Decide the acceptable amount of PROFIT for the co. (eg. target ROI) and deduct from price -> TARGET COST
    4. There may be a COST GAP, ie. target cost < current cost for same product/service
    5. Find ways to bridge this cost gap to meet the target cost (performing Value engineering)
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8
Q

Method to calculate the Target cost per unit (numerical example)

Tip: always do in “Totals” then divide by no. of units b/c exams may give fixed costs. Q usually asks for “cost gap”

A
  1. Total target sales revenues
  2. Total target operating profit
  3. Target operating profit PER UNIT
  4. TARGET COST PER UNIT = target price - target op. profit per unit
  5. Total current cost of product X
  6. CURRENT COST PER UNIT of X
  7. Cost gap = current cost p.u. - target cost p.u.
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9
Q

How are target costs achieved using VALUE ENGINEERING?

A

Definition: value engineering is a systematic evaluation of all aspects of the VALUE-CHAIN business functions, with the objective of reducing costs while satisfying customer needs
1. Distinguish between VALUE-ADDED COSTS (costs that customers perceive as adding value/usefulness to a product/service) & NON-VALUE-ADDED costs
eg. VA - costs of assembly, design, machinery
eg. NVA - costs of rework, expediting, special delivery
- some costs are difficult to assign to these 2 categories, eg. testing cost, ordering
2. Form a value engineering project TEAM from diff. business functions to work jointly at reducing costs while leaving value untouched (or improved) <- CROSS-FUNCTIONAL
eg. marketing managers, product designers, manufacturing engineers

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10
Q

Target costing/pricing at Tata

A

In 2003, Mr Tata challenged his company to build a ‘people’s car’ for the Indian market that:
1. adheres to regulatory requirements
2. achieves certain performance targets
3. costs half the price of the cheapest existing car

The process involved extracting COSTS from traditional car development + revising long-term SUPPLIER RELATIONSHIPS

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11
Q

2 types of Cost of quality + 4 financial/costing measures of quality

(SMA technique to inform about customers)

eg. Braganza photocopying

A
  1. Quality of design
    - how well the product/service matches the needs & wants of customers
  2. Conformance quality
    - performance of a product/service relative to its specifications

4 financial/costing measures of quality (focusing on conformance quality)
1. Prevention costs - incurred in preventing defectuous production
eg. R&D, design costs

  1. Appraisal costs - by testing of defectuous product
    eg. inspection cost
  2. Internal failure costs - incurred by failure before shipment
    eg. reworking costs (mfg)
  3. External failure costs - by failure after shipment
    eg. customer support (marketing), Transportation costs (distribution), warranty repair (customer service)
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12
Q

3 steps in Cost of quality analysis

A
  1. Cost of quality report
  2. 3 techniques to VISUALISE quality problems
    - Statistical quality control charts {Observations outside specified range are worth investigating}
    - Pareto diagrams {indicate how frequently each type of failure occurs, to know what is the most frequently recurring problem}
    - Cause-and-effect diagrams {identify potential causes of failures or defects}
  3. How to respond?
    eg. increase prevention & appraisal costs
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13
Q

For quality purposes, it is worth considering to adopt performance metrics which contains BOTH financial and non- financial information.
What are 2 NON-FINANCIAL measures of quality which may also cover both quality of design & conformance quality?

A
  1. Measures of customer satisfaction
    eg. from survey results, no. of customer complaints, delivery delays
  2. Measures of internal performance
    eg. defect rates, employee turnover, employee satisfaction survey results
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14
Q

What are Inter-firm relationships?

A

A special form is a BUYER-SUPPLIER RELATIONSHIP
- often an asymmetrical relationship (an org. orders from the other, but who controls the relationship?)
- often a durable relationship (relationship is maintained in the long term b/c customer needs to rely on supplier)
- customer org. is usually the PRINCIPAL & supplier is the AGENT (or is it more interesting than this?)

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15
Q

Open-book accounting + example (SMA technique to inform about suppliers)

A
  1. OBA is where organisations share COST INFO as part of their cost management (inter-organisational cost mgmt)
  2. To identify opportunities for cost reduction along the SUPPLY CHAIN

eg. Sainsbury’s used OBA with its SUPPLIERS to identify extra costs & improve the efficiency of its product handling activities

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16
Q

2 benefits of Open-book accounting

A
  1. Identify opportunities for cost reduction & efficiency gains along the SUPPLY CHAIN
    - supports inter-organisational VALUE ENGINEERING for the buyer, suppliers & end customer {benefits everyone, not only own firm}
  2. Over time, MONITORING of supplier performance by buyer increases GOAL CONGRUENCE & promotes COORDINATION
    -> STRENGTHENing the buyer-supplier relationship through mutually beneficial collaboration, building TRUST
17
Q

2 issues of Open-book accounting + Trust

A
  1. DATA QUALITY
    - supplier needs to have reliable cost information
    - comparability issues may also arise within a network of suppliers {diff. acct. methods?}
    » but OBA may be a way to improve suppliers’ data quality. An opportunity for org. to help smaller suppliers improve
  2. OPPORTUNISM
    - why would suppliers agree to share acct. data (if experience no extra benefits)
    - buyer may use supplier’s cost information to ask for a DISCOUNT
    » but OBA may be a way to OVERCOME opportunism when partners use it to improve their perception of each other’s TRUSTWORTHINESS
  • OBA can make or break trust, depending on whether it is perceived as an act of good faith, or an attempt at INCREASING CONTROL
18
Q

Supplier scorecards + example (SMA technique to inform about suppliers)

2 advantages & 2 disadvantages

A
  1. Buyers can develop their OWN performance assessment tools for their supply chain when some data are NOT AVAILABLE / RELIABLE at the suppliers
  2. Buyers can assess supplier performance on various dimensions, compare over the years & across suppliers

eg. HTC tries to establish long-term relationships w/ its suppliers (over 1000) & uses a scorecard to measure their performance regularly
5 dimensions assessed: Quality, cost, delivery, technology, service

+ allows evaluations of suppliers
+ better mgmt & coordination of suppliers
- over-reliance on metrics/numbers
- depends on supplier relationship / takes a paternalistic view (strict, hierarchical policies towards suppliers)
» this tool only works for certain relationships where supplier depends more on firm, eg. NOT Texas instruments who has high bargaining power

19
Q

Industry roadmaps + example (SMA technique to inform about suppliers)

+ eg. Paris climate agreement -> 1.5 degrees target roadmap for investments in green energy

A
  1. A tool for multiple organisations to COORDINATE their STRATEGIES over time
  2. Used when a whole industry has a DOUBT regarding its future, eg. in terms of product specifications, production schedule

eg. Moore’s Law (1965) provided a roadmap for the development of the SEMI-CONDUCTOR INDUSTRY & enabled MANUFACTURERS to coordinate and schedule their investments
^the no. of transistors on a microchip doubles every 2 years

  1. Through the roadmap, diff. org.s in the industry can share some objectives in terms of TECHNOLOGICAL ADVANTAGES & COST ADVANTAGES
  2. If the common roadmap is FOLLOWED, Moore’s Law becomes true!
    ie. it is a case of ‘self-fulfilling prophecy’

*New relationships: organisations can compete, cooperate, or sometimes do both at the same time
eg. Peugeot and Toyota agreeing to share parts on their cars

20
Q

Just-in-time production (JIT)

3 benefits + Coordination/synchronisation issues

A
  • A system in which materials arrive exactly when they are needed
    » Stocks & their associated costs are managed by being eliminated
    eg. keeping stock for too long is costly; stock shortages generate idle time on production lines = costly

Benefits
1. Financial benefits, eg. lower stocks, carrying & handling costs, investment in plant space, waste and spoilage, paperwork
2. SIMPLER COSTING - BACKFLUSH costing. No sequential tracking of stocks; simple incurrence of standard cost of each finished product
3. For JIT purchasing, possible COST REDUCTIONS for purchasing costs, ordering costs, etc.

Coordination/synchronisation issues
- For inter-firm relationships, JIT production requires a high degree of COORDINATION…
- … in terms of delivery, work skills, quality control, rapidity, information systems (to ensure information flow)

21
Q

Accounting within JIT - JIT purchasing requires a very tight relationship between buyer & supplier.
- Buyer is very dependent on supplier, therefore needs to control it closely

2 main ways for this control

A

Financial (formal) control
- owning decision rights, but we start moving from inter- to intra-firm issues

Management (accounting) control
1. Through ACCESS to existing SUPPLIERS’ BOOKS
2. Through SCORECARDS <- development of alternative inter-organisational coordination tools
3. Performance contracts

22
Q

From the HTC supplier management case,
what are 2 other factors that may have a bearing on how to interpret supplier scorecard performance?

> Given these considerations, HTC may make a decision that does NOT reflect the information presented in a scorecard.

A
  1. INVENTORY MANAGEMENT (related to MA techniques like JIT delivery)
    - maintaining good relationships enables the buyer to call the supplier to make a delivery on SHORT NOTICE when inventory levels are low.
    - as Increasing inventory is one way that a buyer can maintain FLEXIBILITY and reduce the costs associated with holdup, but such flexibility also brings with it additional carrying and REDUNDANCY COSTS
  2. The STRATEGIC VALUE a supplier can bring
    - Some suppliers may have more bargaining power or are the only ones that can provide key components to HTC (e.g., the supplier has special technology that is integral to HTC’s products).
    - In such cases, HTC must maintain its relationship with the supplier, even if a supplier’s performance is not excellent.
23
Q

Reference: To illustrate the challenges and merits of open-book accounting

A

Kajüter and Kulmala, 2005
- can reference this for the definitions of OBA also
1. Eurocar case, a German car manufacturing network {mainly the merits/successes}
2. 3 Finnish manufacturing networks