Summative 4 - Cartridges and Projectiles Flashcards
(201 cards)
Non-Metallic materials: Natural fiber
List
List the 4 main natural fibres used in EO
CELLULOSE
SILK
WOOL
RUBBER
Non-Metallic materials: Cellulose
List/Definition
Define cellulose,
What are the two common forms of cellulose and what are they used in?
Definition :
- Polymeric substance found in vegetable matter.
Classed as harmless with explosives unless mixed.
Types and uses:
- Cotton.
Used for cotton charge bags. - Wood / paper.
Used for cardboard in pyrotechnics.
Cardboard used extensively in pyrotechnics.
Non-Metallic materials: Silk
List
What are the 6 main properties/considerations of silk
Protein structure.
Stable.
Expensive.
Used to tie bundles of cordite to form propellant charges.
Make bags for loose prop charges.
No residue left as with cotton.
Non-Metallic materials: Wool
List
What are the 4 main properties/considerations of wool
Protein based.
Shallon (a type or blend of wool) was used as gunpowder igniter.
Today used for felt pads.
Disadvantage:
Very high water absorption rate.
Non-Metallic materials: Rubber and synthetics rubbers
List
What are the 3 main properties/considerations of Rubbers
Natural rubbers are avoided due to deterioration in extreme temperatures.
Silicone rubbers are reasonably resistant to climatic extremes.
Rubber composition bitumen is widely used in Squash Head.
Non-Metallic materials: Plastics
List
What are the 3 main properties/considerations of Plastics
- Includes resin & plastics.
- Finished product will contain substances other than the basic polymer.
- Two main types of plastic:
Thermoplastic.
Thermosetting plastic.
Non-Metallic materials: Plastics
Definition / List
Define a Thermoplastic (2 points), and give an example.
- Soften on heating and re-harden on cooling, allowing them to be re-shaped.
- Number of times for re-shaping is restricted due to the plastic degrading.
Cordite is a thermoplastic in which the properties of the base polymer NC, have been modified by plasticisation.
Non-Metallic materials: Plastics
Definition / list
Define a thermosetting plastic (3 points)
Plastics that are acid insoluble and incapable of being softened by heat.
Used in casting of non-metallic land mines and glass fibre rocket motor cases.
Higher physical properties than steel but lighter.
Non-Metallic materials: Plastics
List
What are two advantages of engineered or improved plastics
Higher tolerance than normal plastics.
Most are fibrous reinforced which improves their performance.
Non-Metallic materials: Paints and varnishes
List
List the seven arbitrary and unrelated points on Paints and Varnishes.
- Must not react with explosives.
- Copal varnish.
To protect inside of shells against ammonium nitrate. - Shellac.
To protect brass cart cases against nitrous oxide (produced by cordite) - Varnishes based on bitumen.
- Developed for coating iron and steel surfaces of HE stores.
- Cementing in cardboard closure caps.
- Slow drying and all excess must be removed:
Solvent / air diesel effect.
Can be disastrous if the solvent is flammable.
Non-Metallic materials: Adhesives, Cements, and Luting
List
List the 4 common properties or requirements of adhesives, cements, or Luting
- Must not react with explosives.
- Must have strength and be water resistant.
- Permanent.
Adhesives or cement. - Temporary.
Luting (soft setting compositions).
HE shell filling techniques: Methods of filling
List
List the 4 main filling techniques and their sub-components
- Casting;
Straight pour
Creamed
Liquid and biscuit - Pressing;
Pressing
Incrementally into case
Pre pressed charges
HE shell filling techniques: Methods of filling
List
List the 4 main filling techniques and their sub-components
- Casting;
Straight pour
Creamed
Liquid and biscuit - Pressing;
Pressing
Incrementally into case
Pre pressed charges - Extruding
Direct extrusion into case - Pre forming / cocooning
Land mines
HE shell filling techniques: Casting and extruding
List
List the 5 consideration of casting and extruding
CCSSD
Cooling Range
Shrinkage
Structure
Cooling rate
Dust migration
HE shell filling techniques: Casting and extruding
List
List the 3 main disadvantages of hot/melt fillings
Shrinkage
Cracking
Dusting
HE shell filling techniques: Casting and extruding
List
List the ways of overcoming the following disadvantages/drawbacks of hot/melt fillings:
Shrinkage
Dusting
Cracking
Shrinkage
- Encapsulation
- pre-cast encapsulation
Dusting
- Terylene
- Glass fibre
- add lubricant
Cracking
- additives
- nucleating
- strenghtening
- plasticising
- seeding
- in conjunction with nucleating
HE shell filling techniques: Pressing
List
In addition to the separation of increments of pressed explosive, what 5 other disadvantages arise with pressing?
Tooling cost
Size limitations
Density gradients
Projectile design
Accuracy
HE shell filling techniques: Shell linings
List
What are the 3 considerations of shell linings?
The metal of which they’re made,
The protection of the fill,
and the ensuring the adhesion of internal coatings
Corrosion and Season Cracking:
List
List literally every element that alloy with iron/steel
Aluminium Bismuth Boron Chromium Copper Lead Manganese Molybdenum Nickel Silicon Sulphur Titanium Tungsten Vanadium
Corrosion and Season Cracking: Metals
List
List some more metals and what they can alloy with/are alloys of.
- Steel
Iron with Carbon as the major alloying element - Brass
Is Copper with the major alloying element being Zinc - Aluminium
Any of the following elements may be the major alloying
element: Copper, Magnesium, Magnesium & Silicon or Zinc - Mazak
Magnesium + Aluminium + Zinc and (K)opper
Primarily Zinc with the major alloying element being
Aluminium.
Corrosion and Season Cracking: Defects
List
List the 2 major types of defects found on metals/metal alloys
- Mechanical
Cracking due to stress - Chemical
Corrosion due to impurities
Corrosion and Season Cracking: Annealing
List
What is annealing?
Why i it useful
Heating of a metal in order to relieve work stresses.
It creates larger metal crystals, which make the metal softer.
Can be used to prevent mechanical defects, eg around the neck of a cartridge neck once formed.
Corrosion and Season Cracking: Defects
Definition
Define season cracking
Stressed areas of metal cracking due to the affect
of ammonia forming Cuprammonium during storage
in either hot or cold temperatures
Corrosion and Season Cracking: Defects - corrosion
List
List the definition, cause, and factors affecting rate of corrosion
- Definition:
The conversion of metal to a non metallic state. - Cause:
Chemical reaction - Rate or Corrosion:
Ambient air temperature
Humidity
Chemical impurities in the packaging material