T2-4: Chloride + CO2 Penetration Flashcards

(36 cards)

1
Q

What is the most common cause of deterioration in concrete?

A

Corrosion of steel reinforcement
- formation of rust produces expansion
- surrounding concrete cracks and spalls

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2
Q

Describe the state of concrete at high pH (x2)

A
  • Sound’ concrete
  • The high pH of the pore solution stabilises a virtually continuous oxide film on the steel [passive film]
  • This prevents rusting
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3
Q

Describe the state of concrete at a lower pH?

A

The oxide film is not continuous and corrosion occurs

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4
Q

What causes a lowering of the pH of the pore solution?

A

Carbonation

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5
Q

What can chloride ions cause, even at a high pH?

A

Can cause a local breakdown of the passive film, leading to pitting corrosion

e.g. chloride ions from de-icing salts on road bridges
.

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6
Q

Describe the penetration/transport of chlorides and CO2 intro concrete

What does the cement paste consist of?

A

The transport of the corrosion reactants (water, oxygen, ions) and corrosion products occurs through the cement paste

Cement paste consists of solids (unreacted cement & hydration products) and a liquid (pore solution)

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7
Q

What are the three controlling parameters of reinforcement corrosion?

A
  • The quantity and composition of the pore solution
  • The porosity and pore structure (interconnectivity)
  • The quantity of Ca(OH)2 [calcium hydroxide] and the nature of C-S-H in the hardened paste
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8
Q

What is the pore solution of a hardened cement paste (or concrete)?

What is the pH

A

It is “essentially one of alkali hydroxides
- after a day, the only ions present in concentrations above a few mmol/L are K+, Na+, OH-

pH 12-13

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9
Q

Why is the pore size distribution and interconnectivity of the pores important (x2)?

A
  • It determines the rate of penetration of chloride ions and CO2
  • Determines the availability of oxygen and water at the steel surface

Otherwise, the passive film isn’t maintained

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10
Q

Why is the quantity of calcium hydroxide important, and how much is needed?

A

The higher the content of Ca(OH)2, the longer it takes for carbonation to penetrate the cover
- it provides a “pH buffer”, keeping the solution at a constantly high pH

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11
Q

What are the two time periods when active corrosion initiates?

A
  • Initiation period, t_0
  • Propagation period, t_1
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12
Q

Describe the propagation period for active corrosion
- what does the steel react with and what is formed?

What does it result in (x3)?

A

The steel reacts with oxygen and water to form iron oxides and hydroxides, resulting in:
- reduction in rebar diameter (section loss)
- cracking/spalling of concrete cover
- decrease of steel/concrete bond

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13
Q

What are three ways in which chloride ions may be introduced into concrete?

A
  • Intentional
  • Unavoidable
  • De-icing salts
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14
Q

Describe the ‘intentional’ penetration of chlorides and CO2 into concrete

For example, what was used a lots in the 1960s/70s

A
  • Addition of calcium chloride accelerates the hydration of Portland cement
  • The chloride ions have deleterious (bad) effects on the passive film mean
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15
Q

Name three ways in which the incorporation of chlorides is ‘unavoidable’

A

Potable water is not available locally
- sea water or high-chloride water used in mix

Chloride-free aggregates are not available
- e.g. porous aggregates exposed to sea water used

Sea-water attack
- pH usually around 8

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16
Q

What (and why) is the risk of corrosion/ penetration of chlorides and CO2:

a) below the tidal zone
b) in and above the tidal zone

How is water drawn into the concrete?

A

a) risk of corrosion decreases with depth, due to lack of oxygen

b) corrosion can occur as oxygen is readily available:
- wetting/drying cycles occur
- water is drawn in by capillary action or enters as spray

17
Q

Where and why are de-icing salts applied?

A
  • Often applied to bridge decks and road slabs
  • In cold climates prior to freezing conditions
18
Q

What is the type of chloride penetration dependent on?

A

Moisture content

19
Q

Where does the most rapid form of penetration occur?

What is the name given to this type?

A

In almost dry concrete
- capillary suction of salt water
- up to a few mm of penetration can occur in a few hours

20
Q

Where does slow chloride penetration occur?

What is the driving force behind chloride penetration?

A

In wet or highly moist concrete
- slower diffusion of the CI- ions through the pore solution

Concentration gradient is the driving force

21
Q

Finish the sentence: chloride ions are ___ in the cement paste

What is the impact of this?

A

Chloride ions are bound in the cement paste

Amount that can be bound influences the rate at which a critical concentration of CI- reaches the steel:
- only the CI- ions dissolved in the pore solution need to be available to attack the steel

22
Q

What causes CI- ions to become chemically bound (x2)?

A

If the chlorides penetrate at a low degree of hydration, or are present in the initial mix; some can become chemically bound

They come chemically bound by reacting with the C3A to form Friedel’s salt, which is an AFm phase
- the amount of C3A in the cement affects the amount of CI- remaining in the pore solution

23
Q

For the chemical composition and crystal structure of AFm phases, what different anions can serve as ‘X’?

24
Q

What factors (x7) influence the degree of chloride binding?

A
  1. C3A content of the Portland cement
  2. OH- : CI- (ratio)
  3. Cement content
  4. W/C ratio
  5. pH of pore solution
  6. Presence of sulfate ions
  7. The nature of the C-S-H (including specific surface area)
25
Describe the carbonation process (x5)
- **Atmospheric CO2 dissolves in pore solution** forming **carbonates** - Carbonates react with Ca²⁺ **forming calcium carbonate** (CaCO₃) - Ca(OH)₂ [**calcium hydroxide**] **dissolves**, supplying Ca²⁺ and OH⁻ ions - **C-S-H decalcifies**, forming **porous silica gel** - **Alkalinity drops**; **passive steel film destabilises**
26
What does carbonation cause the pH to fall to?
Reduced alkalinity, pH falls to **about 8.5** in carbonated zone
27
What can prevent steel becoming de-passivated?
If there is **sufficient depth of concrete** above the steel reinforcement
28
What does the final microstructure (after carbonation) consist of (x5)?
- Amorphous hydrous silica - Hydrous alumina - Gypsum - CaCO3 - Water
29
How is the depth of carbonation measured? What colour indicates carbonation
**Phenolphthalein** (pH indicator) - **colourless** = **completely carbonated** [carbonation front] - pink = other regions
30
[NAQ] carbonation profiles
31
Why might corroding steel sometimes be observed in regions that are pink (rather than colourless)?
Because they are **partially carbonated** It is clear that carbonation occurs to a greater depth than is indicated using the phenolphthalein test
32
What variables (x2) influence the rate of carbonation?
- Cement type - W/C ratio
33
How is the depth of complete carbonation often measured?
Follows a square-root-of-time dependence Carbonated cover depth (x) is proportional to the square-root-of-time of exposure (t)
34
At what RH does max. carbonation occur? How does low/high relative humidity influence carbonation?
**60-80% RH** - **Low RH** (dry) gives **little pore solution** for CO2 to dissolve in - **High RH** (moist) gives **saturated** concrete; **slow CO2 transport** in pores
35
What is the most important factor in determining the rate of carbonation? Why* (x3)?
Water **saturation level of the pores** - When pH at reinforcement drops, passive film no longer stable; active corrosion - Corrosion process is homogenous and generalised - Over long-term, CSA of steel is reduces, and a significant amount of oxides/hydroxides form
36
What happens to the relative volumes as the iron oxides and hydroxides are formed? What happens as a result?
The **relative volumes increase** The resulting **stresses are greater** than the fracture strength, leading to **cracking and spalling** of the concrete cover