Topic 4 Flashcards

1
Q

Define: Physical Vs. Mechanical Properties

A

Physical properties do not change with the application of force, mechanical properties do

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2
Q

List: Physical Properties

A

Volume, Density, Conductivity (electrical & thermal), Thermal expansion, hardness (resistance to scratching)

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3
Q

List: Mechanical Properties

A

Strength, Stiffness, Toughness (resists the propagation of cracks), elasticity, plasticity

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4
Q

List: Forces

A

Shear, tension, compression, torsion, friction, electrical, gravitational

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5
Q

Smart Materials

A

Piezoelectric, Shaped memory alloy, photochromic, thermoelectric

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6
Q

Define: Grains (Metals)

A

Grains: The crystallization of metals, longer cooling leads to bigger grains, smaller grains means it’s stronger.

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7
Q

Define: Reforming (Metals)

A

The reheating and cooling of a metal to change its crystal make up

  • Annealing: resets the structure by heat then a slow cool
  • Tempering: resets the structure by heating and cooling to specific temperatures
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8
Q

Define: Alloy

A

A mixture of a least one metal and another material, often done to increase strength and hardness.

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9
Q

Define: Hardwood Vs. Softwood

A

Hardwood: slow-growing with smaller cells, the trees are angiosperms.
Softwood: Fast-growing larger cells, gymnosperms

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10
Q

List: Factors Affecting Strength of Wood

A

Moisture content, duration of loading, defects, chemical treatment.

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11
Q

Characteristics of manmade wood

A

Dimensional stability, uniformity of properties, greater availability of sizes, lower cost.

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12
Q

Seasoning Timber

A

Air Drying - Using natural environment to lower the woods moisture content
Kiln Drying - Using heat to lower moisture.

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13
Q

List: Properties of Glass

A

Biocompatibility, nonporous, chemically inert.

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14
Q

Annealed Glass

A

High tensile strength & high hardness

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15
Q

Tempered Glass

A

Designed when broken to shatter safely

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16
Q

Laminated Glass

A

Glass plastic combo when broken does not shatter.

17
Q

Define: Thermoplastics vs. Thermosetting plastics

A

Thermoplastics: Heated and recycled many times, they have weak secondary bonds
Thermosetting: Once formed can’t be reformed through heat, strong primary bonds, more brittle than thermoplastics.

18
Q

List: Natural Fibers

A

Vegetable: Cotton, linen, jute, hemp
Animal: Wool silk
Mineral: Asbestos

19
Q

List: Manmade Fibers

A

Nylon, polyester, spandex/lycra

20
Q

Describe: Fibers to Yarn

A

Blending and cleaning, Carting, Coiling, Drawing, Stretching, Spooling

21
Q

Describe: Yarn to Fabric

A

Weaving, knitting, or braiding

22
Q

Composites - Types

A

Laminar: Two or more layers bonded with an adhesive
Fiber-reinforced: Fibers reinforce the material (ie. MDF)
Particle-reinforced: Mixture of different particles (ie. cement)

23
Q

Define: Matrix vs. Reinforcement

A

Matrix: Base material
Reinforcement: Added to the matrix

24
Q

List: Composite Manufacturing Techniques

A

Filament winding, weaving, molding layup (lay composite on top of adhesive), molding spray up (spray adhesive on top of composite), compression molding, pultrusion (pulling thermoplastics through a die)

25
Q

Define: One-off production

A

Custom work for a single customer

26
Q

Define: Batch Production

A

Limited production run

27
Q

Define: Continuous Flow

A

Automated production that is designed for a massive scale

28
Q

Define: Mass Customization

A

Provides choice for the consumer by selling the same product in different colors

29
Q

Define: Craft, Mechanized, Automated, Assembly line production.

A

Craft: Small scale local production
Mechanized: Volume production with machines controlled by humans
Automated: Nonhuman automated production on a large scale
Assembly line: Stations create parts of a larger whole

30
Q

Design for Manufacture

A

Design for: Materials, process, assembly, disassembly.