Wooden Structures Flashcards

1
Q

What type of wings are truss type mainly used on?

A

Fabric covered

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2
Q

Main woods used in truss type wings?

A

Spars- Sitka spruce
Compression members- steel or aluminium alloy
Drag and anti-drag wires- steel

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3
Q

What is a box spar?

A

A box structure built into the wing to take all of the bending and torsional loads. This also helps form the shape of the wing

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4
Q

What are some factors that can weaken glued structures?

A
Chemical damage
Blocked drainage holes
Mechanical damage
Microbiological
Oil leak or fuel contamination
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5
Q

What can be done to preserve woods?

A

Store in dry clean hangar

Keep out of strong sunlight or bad weather

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6
Q

What should be done before inspecting a wooden aircraft?

A

Externally inspected for signs of gross deformation or structure failure

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7
Q

What should be checked for when opening panels?

A

Check for a musty smell which indicated damp or fungus development

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8
Q

What should be done when splits are encountered?

A

Investigate for cause or further damage

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9
Q

How can the timber and glue joints inspected?

A

Certain “trouble spots” can be cut out for inspection or just a detailed inspection around those areas

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10
Q

What are access holes and how are they cut?

A

The cut outs for inspecting timber or glue joints.

Cut with sharp trepanning tool to prevent jagged edges

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11
Q

What should be done first when checking glue lines?

A

Carefully scrape the paint off, stopping at the wood.

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12
Q

How are the glue lines inspected?

A

Using a magnifying glass.

If defect is suspected, then probe with thin feeler gauge

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13
Q

What would indicate dry rot and water penetration?

A

Dry rot- small patches of crumbling wood

Water penetration- dark colouration and grey streaks along the grain.

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14
Q

What is a way to confirm water penetration in the structure?

A

Remove some screws and check the level of corrosion on them, which indicates what the damage is in the surrounding structure.

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15
Q

What should be done if water penetration is suspected on the surface?

A

Peel back the fabric and inspect the ply skin for damage

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16
Q

What are some other defects to look for on wooden aircraft?

A
Shrinkage
Elongated bolt holes
Bruising and crushing
Compression failures
Previous repairs
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17
Q

What is joint failure?

A

When a joint fails due to excessive mechanical loads

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18
Q

How long is timber stacked for before shipping?

A

60 days

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19
Q

How is timber seasoned?

A

Naturally in air dryer sheds for 1-3 years

Artificially (ie. kiln-dried)

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20
Q

Why is seasoning done?

A

To reduce the moisture content to almost be in equilibrium with the surrounding atmosphere.
Allows it to be pretreated.

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21
Q

How can the moisture levels be checked in seasoned wood test pedicels?

A

Moisture meter

Using an oven to see if the weight changes after heating

22
Q

How is density measured?

A

The weight and volume are measured and compared to the level it should be based on the moisture level standard.

23
Q

How is brittleness checked?

A

Drop weight machine

Izoid impact test

24
Q

How is rate of growth measured?

A

Rings per inch

25
What is a splitting test?
The sample is split with a blunt chisel to see the direction of the grain.
26
How long are wood sample test records kept for?
2 years
27
What are the types of sawing for timber conversion?
Rift- along the radius of the rings | Tangential- tangent to annular rings
28
What should be done before converting timber?
End sections are marked, especially the rings direction
29
What are the defects that can affect converted wood?
``` Dote disease Decay/rot Heart shake Ring shake Compression shake Incorrect grain inclement Knots Pitch holes Blue stain ```
30
What is dotes disease?
An inherent disease found in the base of trees, burn if found after conversion. Leaves light brown stains
31
How would powder adhesives be prepared?
Mixed in water following manufacturers instructions, once mixed do not dilute it.
32
How are liquid resins prepared?
None- they should be ready to use, unless the manufacturer info needs it diluted
33
How are hardeners prepared?
Follow the manufactures instructions when mixing it into the resin.
34
How should plywood be prepared?
Sand it down to remove fibres and surface glazing
35
How would timber be prepared?
Roughed with scrapper or glass paper to create a key way
36
What is a safe moisture range in wooden structures?
8-16
37
What can affect the gluing of wooden structures?
Ambient temperature
38
How should resin adhesives be spread upon application?
Any glue spreader Grooved roller Clean brush
39
What is the most desirable way to apply adhesive?
On both sides of join Using grooved rubber rollers Should completely cover the surface and be tacky when pressure is applied
40
What should be avoided when assembling with adhesives?
High clamping pressures Glue coming out of the join Trapping air between surfaces
41
How can uniform pressure on small parts of wood be achieved?
Screws or small pins
42
How does temperature affect adhesives?
Heat decreases setting time | <15C increase setting times
43
When should testing of wooden components be done?
As often as possible, preferably with off cut pieces from actual parts
44
What is a wet test for wooden components?
When the piece is submerged in water at different temperatures for different times.
45
What is the main loading glue lines can withstand at maximum strength?
Sheer loading
46
What would a wood imprint, but no fibres indicate on a glue line?
The use of surface hardened timber | Pre-cured glue before pressure was applied
47
How long can a resin be stored for?
Up to the date on its shelf life
48
What should be done when repairing casein joints?
Remove al traces of casein first
49
How would UF glue joints be prepared for repair?
Wipe down with a 10 weight in weight (w/w) solution of acetic acid and water and let it dry.
50
What is the maximum storage temperature for adhesive reins?
21C | 70F