X rays and other NDT methods Flashcards

(37 cards)

1
Q

how does an X ray NDT work

A

X-ray Penetration: High-energy X-rays pass through the composite, with varying absorption by different materials and defects.

Image Formation: The composite’s absorption rates of X-rays are captured on a detector, creating a contrasted image that reveals structures and potential defects.

Defect Identification: Defects in the composite, like cracks or voids, show up as contrasted areas on the X-ray image, due to density differences affecting X-ray absorption.

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2
Q

how do we calculate intensity at distance x throygh thickness of specimen

A

l(x) = l0 e^(-μx)

μ is attenuation coefficient (same as absorbtion)
l0 is intencity incident on material

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3
Q

what is photographic density

A

measure of proportion of light which passes through specimen

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4
Q

formula for photographic density

A

D = log10 (incident light intensity / transmitted light intensity)

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5
Q

what is exposure

A

measure of total radiaton incident on film

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6
Q

how do x ray images with too high nd too low exposure look

A

too high (overeposure) - Excessive exposure leaves much of image black, obscuring
detail at lightly absorbing regions.
too low (underexposure) - Insufficient exposure leaves much of image white, obscuring
detail at highly absorbing regions

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7
Q

formula for exposure

A

E = It

I is incident x ray intensity
t is time

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8
Q

formula for relative exposure

A

Erel = E / Ebase

Ebase is baseline exposure for unexposed film

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9
Q

what is film gradient

A

measure of films sensitivity to x rays

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10
Q

film gradient formula

A

Gd = (D - K) / log10(Erel)

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11
Q

what is x ray sensitvity

A

smallest percentage change in thickness which can be detected

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12
Q

formula for sensitivity

A

See notes (“Quantifying sensitivity”)

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13
Q

why is damage orientation importantin x rays

A
  • Need change in material present on path of x ray to exceed sensitivity for
    system and sample
  • Delaminations and cracks involve minimal change in material thickness if
    viewed perpendicularly
  • Delaminations due to impact damage often accompanied by cracking that
    can be easily seen, but not always. Limitation of simple radiography
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14
Q

name 2 types of detectors

A

direct conversion, indirect conversion

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15
Q

explain direct conversion digital detectorsin x rays

A
  1. X-ray photoconductor converts incoming x-rays to electric charge.
  2. Charge build up is proportional to
    x-ray intensity.
  3. Array of Thin-film-transistors measures local charge to produce image.
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16
Q

explain indirect conversion digital detectors

A
  1. Scintillator converts incoming x-rays to visible light.
  2. Light detected directly with charged coupled device
  3. Amorphous silicon converts light to electric charge.
  4. Array of Thin-film-transistors measures local charge to produce image.
17
Q

What are CT scans

A
  • Imaging a slice of an object by using a rotating x-ray imaging system.
  • By imaging from many directions avoids problem of defect orientation
  • 2D slices can be stacked to give 3D images
18
Q

Explain x ray set up

19
Q

explain CT scans set up

A

page 49 notes

20
Q

how does CT scan work

A
  • collimator shield only allows s rays in single plane to pass
  • line detector measures intensity along line - 1D image
  • fan shaped beam illustrates a slice of the target, absorption leads to intensity variations in 1D image
  • individual 1D images are projected back across a 2D plane
  • summation reproduces features which changed the amplitude of x rays
  • more 1D images give a better 2D reconstruction
21
Q

compare x ray and CT scan NDT methods

A

X ray:
- 2D image produced by exposure of 2D film
- Image due to absorption along path from source to image point
- Structure effectively flattened into 2D plane
- Portable systems
- Large (approx. 1 m) areas scanned quickly (a few seconds)
- Used for quality control and in-situ NDT

CT Scan:
- 2D image produced by combining many 1D images taken around the target
- Image is slice of target with each point representing absorption of that point in the object
- Large fixed location equipment
- Limited size of sample (typically up to 1m) can fit in scanner. takes up to a minute for 2D slice.
- Used for research and (some) quality control

22
Q

How does thermography work

A

detects changes in thermal conductivity due to damage

23
Q

explain pulsed thermography works

A
  • flash from lamp rapidly raises material surface temp
  • heat is diffused through the material
  • defects act as insulators, trapping heat near the surface
  • hot regions in image reveal damage locations.
24
Q

explain lock-in thermography

A
  • similar set up to pulsed
  • continuously varied lamp heat output rather than one short burst
  • Surface temp monitored with an IR camera
  • time lag between lamp and surface temp is present
  • thinner areas heat quicker so less lag
  • delaminations trap heat near surface so heater region is thin
25
compare pulse and lock in thermography
- lock-in requires lower instantaneous power - lock-in has better heat distribution accoss sample - no hot spots - lock in you can vary frequency to get more info - lock in has more complicated electronics and processing - sensetivity of each method depends on the defect type and depth
26
4 advantages of thermography
- fast - single image covers large areas - can scan curved surfaces - better for low heat condictivity materials like CFRP
27
limitations of thermography
- cant detect defects perpendicular to the surface - cant detect narrow cracks, which do not prevent heat transfer - can only do defects near surface. - easier to detect large defects near surface
28
write out advantages and disadvantages of each of the methods so far
29
depth (from surface) requirement for thermography
w/d > 2 w is width of defect
30
explain eddy currrent testing
- An alternating current in a coil generates a time-varying magnetic field. - A time-varying magnetic field will cause a current in a nearby electrical conductor: eddy currents. - The eddy currents generate their own magnetic field, which opposes the original current. - - This causes a measurable change in the coil's electrical impedance. - Cracks act as electrical insulators, restricting current flow in the sample and reducing the effect of the eddy currents on coil impedance.
31
explain eddy current results graph and draw
1. Air point - Resistance and inductance of coil when not near sample. 2. Lift off - Change when bringing probe coil to sample 3. Balance point - Resistance and inductance of coil when next to undamaged sample Plot stays at balance point when move near to sample, until it a crack is nearby when there is a characteristic change in both inductance and resistance. Eddy current measurement link
32
advantages and limitations of eddy current testing
advantages: - Very portable. - Detects surface cracks in metals very well. - Eddy currents have limited penetration depth. disadvantages: - Only works for conductive materials. - Eddy current not generally applied to CFRP, but ongoing research for specific detection of fibre breakage.
33
explain Potential Drop Crack Depth Measurement NDT method
- Constant current applied across two outer electrodes in contact with the sample. - Voltage across two probe electrodes measured. - Change in resistance (due to surface crack) causes change in measured voltage. - Simple method of detecting cracks in conducting materials. - No current application to composites.
34
Explain magnetic particle inspection NDT
- Method of detecting defects in ferromagnetic materials (Iron, nickel, cobalt, and alloys thereof). - Magnetic field lines concentrated in ferromagnetic material. - Defects are discontinuities in the material that cause a distortion in the field. - If the defect is close to the surface, the field lines pass outside the sample.
35
explain magnetic particle inspection
- Ferromagnetic particles (usually iron oxide) trapped by exposed field at defects. - Particles usually suspended in liquid for easy application. - Good method for defects perpendicular to surface, i.e., fatigue cracks. - Applied to individual components, removed from assemblies. - No usage with CFRP, ferromagnetic materials only.
36
both formulas for sensitivity in x rays
P39 notes
37