BCIT 5th class boiler engineer quiz 8 Flashcards
The valves on a reciprocating compressor are opened by
a) hydraulic actuators.
b) a pressure difference.
c) a timing gear.
d) the cam shaft.
e) the eccentric.
b) a pressure difference.
B02 CH27 Q032
Only spring and air pressure can move the disc and stem of the reciprocating compressor valve.
The output of a constant speed compressor is controlled by
a) governors.
b) a stop-start switch.
c) overload valves.
d) the hand speed changer.
e) unloaders.
e) unloaders.
B02 CH27 Q024
In the constant speed method of control, the compressor drive (usually an electric motor) runs at a constant speed at all times, but the output from the compressor is varied according to the air demand by a pilot type unloader.
The device used for removing the heat of compression of the air between consecutive stages of a multi-stage compressor is called
a) an intercooler.
b) a condenser.
c) an unloader.
d) an aftercooler.
e) an evaporator.
a) an intercooler.
B02 CH27 Q016
Figure (a) shows a two-stage, two cylinder air compressor. Atmospheric air is drawn through a filter into the first stage to be compressed to its initial pressure. It is then discharged into the inlet of the second stage, where it is compressed to its final pressure and discharged into a storage tank. A finned intercooler is installed between the two stages to reduce the air temperature.
The most suitable method of control for an air compressor that operates at 25% of the time is
a) constant speed control.
b) start and stop control.
c) free air unloader control.
d) suction unloader control.
e) variable speed control.
b) start and stop control.
B02 CH27 Q022
The start and stop method is only used on electric motor driven units. A sufficiently large receiver should be installed so that the compressor does not continuously start and stop and operates less than 50% of the time. The compressor should be automatically unloaded during the start-up period to protect the motor from overloading.
Where pistons move in a cylinder, it is necessary for the lubricant to provide
a) sealing.
b) vapour venting.
c) alignment.
d) shock reduction.
e) tension.
a) sealing.
B02 CH27 Q030
Lubricating oil is necessary in an air compressor to perform the following functions:
* To prevent wear by providing a film between surfaces.
* To reduce friction and resulting power loss by providing a film between surfaces.
* To remove heat produced by friction.
* To reduce corrosion by providing a coating for metal surfaces.
* To provide sealing around piston rings, vanes, valves, etc.
Rotary pumps should be started with the discharge valve open, because they are ___________ pumps.
a) dynamic
b) positive displacement
c) reciprocating
d) regenerative
e) double-acting
b) positive displacement
B02 CH28 Q016
Rotary pumps deliver high pressure liquid without the pulsations that occur in reciprocating pumps. Where positive displacement pumps are installed, a means of pressure relief should be installed in the discharge line before the discharge valve. If the discharge valve is inadvertently closed, excessively high pressures could be produced, which could cause damage to the pump or piping.
Match the label of each centrifugal pump component with its proper name.
____ impeller
____ impeller vanes
____ volute casing
____ discharge flange
____ impeller suction
- A
- B
- C
- D
- E
__5__ impeller
__3__ impeller vanes
__4__ volute casing
__2__ discharge flange
__1__ impeller suction
B02 CH28 Q020
Volute pump casings have a characteristic
a) increasing cross-sectional area in direction of flow.
b) uniform cross-sectional area in direction of flow.
c) increasing wall thickness because of pressure rise.
d) decreasing cross-sectional area in direction of flow.
e) high operating temperature due to fluid friction.
a) increasing cross-sectional area in direction of flow.
B02 CH28 Q010
The volute casing has an increasing cross-sectional area as it approaches the pump discharge. In this area, the velocity of the liquid discharged from the impeller is lowered and converted to pressure. To make the conversion from velocity to pressure more effective, stationary diffuser vanes can be installed around the rim of the impeller.
The vertical distance between a pump’s centre line to the free surface of water in the well below the pump is the
a) pressure lift.
b) total static head.
c) static suction head.
d) dynamic suction head.
e) static suction lift.
e) static suction lift.
B02 CH28 Q008
The distance, measured vertically, that the intake of the pump is placed above the surface of the water is called the static suction lift.
Calculate the size of packing to be used to repack a pump gland having an 8.6 cm stuffing box bore and 6.7 cm pump shaft diameter.
a) 0.50 cm.
b) 0.95 cm.
c) 1.6 cm.
d) 1.9 cm.
e) 3.8 cm.
b) 0.95 cm.
B02 CH29 Q008
To determine the correct size (thickness) of packing to use, measure the bore of the stuffing box and subtract the diameter of the pump shaft and divide the difference by two. In this case:
8.6 cm - 6.7 cm = 1.9 cm, and, 1.9 cm / 2 = 0.95 cm (Ans.)
Proper priming and venting of a pump is important, especially if
a) a mechanical seal is used.
b) the medium being pumped is high temperature.
c) the medium being pumped contains suspended solids.
d) the pump has a stuffing box and lantern ring.
e) oil or other low flash point lubricant is being pumped.
a) a mechanical seal is used.
B02 CH29 Q018
Before starting a centrifugal pump, it must be primed, otherwise the impeller will simply churn air and will not produce any suction. In addition, the wearing rings will have no liquid to lubricate them and they may seize. Also, as mentioned previously, mechanical seals and packing will be damaged by dry running.
A leaking mechanical pump seal may be caused by
a) excessive fluid flow through the pump.
b) excessively high discharge pressure.
c) an abnormally high bearing temperature.
d) misalignment of suction piping.
e) operating with a positive suction pressure.
d) misalignment of suction piping.
B02 CH29 Q014
A leaking seal may be caused by the following:
1. Seal faces scored or grooved.
2. Seal housing bolts too tight, causing distortion of rings.
3. “O” ring gaskets cut or nicked during installation.
4. Misalignment of piping, causing distortion of pump parts.
5. Excessive pump shaft vibration.
To prevent mechanical seal faces from becoming scored or grooved, make certain that
a) the pump is not operated at excessive discharge pressures
b) the pump is always started with the suction valve closed.
c) the pump is equipped with a foot valve.
d) the bearing oil sump is at least 50% full of lubricant.
e) the coolant flow to the seal is adequate.
e) the coolant flow to the seal is adequate.
B02 CH29 Q012
It is extremely important that the seals never run in a dry condition, otherwise the faces will become grooved and scored.
If the viscosity of an oil changes little with large temperature change, then the oil is said to have a
a) high pour point.
b) high carbon residue.
c) low pour point.
d) low viscosity index.
e) high viscosity index.
e) high viscosity index.
B02 CH30 Q016
This viscosity index is a measurement of how much the viscosity of a certain oil changes with temperature change. If an oil has a high viscosity index (V.I.) this indicates that its viscosity changes little with temperature change.
Oil additives
a) will always affect the pour point greatly.
b) should not significantly affect all other characteristics.
c) are not a component of most lube oils.
d) never lose their effect during use of the oil.
e) should be used as little as possible.
b) should not significantly affect all other characteristics.
B02 CH30 Q014
Frequently it is possible to improve the desirable characteristics of a lubricating oil by the use of additives. These are materials which are added to the oil and which are able to improve certain characteristics of the oil without adversely affecting any other characteristics.
The property of an oil which indicates its ability to support a load is
a) load factor.
b) pourpoint.
c) floc point.
d) viscosity.
e) viscosity index.
d) viscosity.
B02 CH30 Q008
Viscosity is a measure of the resistance of a liquid to internal deformation or shear. It indicates the liquid’s ability to flow and, in the case of a lubricating oil, the viscosity determines the ability of the oil to support a load, the power required to overcome internal friction, and the amount of heat that will be produced due to internal friction.
A type of anti-friction bearing is the __________ bearing.
a) elliptical
b) ball
c) sleeve
d) journal
e) spiral
b) ball
B02 CH31 Q010
In the lubrication of ball and roller bearings, see figure, the principle is somewhat different. In this type of bearing, which is also referred to as an antifriction bearing, the sliding of one surface over the other is largely replaced by a rolling motion, therefore friction is largely eliminated (hence the name antifriction).
A thrust bearing
a) prevents radial movement of the shaft.
b) prevents oil whip from occurring.
c) prevents axial movement of the shaft.
d) prevents shaft vibration.
e) must be installed on both ends of the shaft.
c) prevents axial movement of the shaft.
B02 CH31 Q006
The purpose of a thrust bearing is to prevent a rotating shaft from moving in an axial direction. A simple type of thrust bearing, known as a collar thrust, is shown.
The type of bearing most commonly used in microturbines is the
a) roller bearing.
b) foil bearing.
c) needle bearing
d) ball bearing.
e) journal bearing.
b) foil bearing.
B02 CH32 Q005
The foil bearings used in a microturbine are a type of air bearing. The turbine shaft is supported by a compliant spring loaded journal lining. As the shaft’s rotational speed increases, the working fluid (air) pushes the foil away from the shaft, preventing metal-to-metal contact.
Foil bearings require no external pressurization system for the working fluid, therefore, the hydrodynamic bearing is self-starting. Anti-wear coating on the bearings allow over 100,000 start/stop cycles.
The main advantage of foil bearings is the elimination of the oil systems required by traditional bearing designs.
After starting, a diesel generator should be loaded up
a) before the power goes out.
b) once the engine is up to operating temperature.
c) before the batteries have been discharged.
d) immediately.
e) as soon as it is synchronized.
b) once the engine is up to operating temperature.
B02 CH33 Q004
If possible the engine should be run with little or no load until normal operating temperature has been reached. When the engine operating temperature has been reached, the load can be applied slowly.
The procedure for the determination of the heating surface of a boiler for registration in the province of BC is found in
a) the ASHRAE standards.
b) the Power Engineers, Boiler, Pressure Vessel and Refrigeration Safety Regulation.
c) the National Board Inspection Code.
d) ASME/ANSI Section I.
e) ASME Section VIII, Division 1.
b) the Power Engineers, Boiler, Pressure Vessel and Refrigeration Safety Regulation.
B03 CH01 Q014
The heat receiving surface area is determined in accordance with Section 46 of the BC Regulations.
According to the Regulations, a power engineer who is designated by the owner to be responsible for the operation and maintenance of a plant is the
a) supervisory engineer.
b) operating engineer.
c) chief engineer.
d) shift engineer.
e) assistant engineer.
c) chief engineer.
B03 CH01 Q006
According to the BC Regulation, “chief engineer” means a power engineer who is designated by the owner to be responsible for the operation and maintenance of a plant and who is responsible for ensuring that all regulated work in the plant is performed by appropriately qualified persons.
The primary purpose of boiler and pressure vessel legislation is to
a) specify boiler design parameters.
b) reduce plant operating costs.
c) safeguard life and property.
d) license power engineers.
e) generate revenues for the government.
c) safeguard life and property.
B03 CH01 Q016
The intent of the Boiler and Pressure Vessel Act is the preservation of life and property.
According to the Act and Regulations, the code that is applicable to refrigeration systems in Canada and in BC is
a) CSA B52
b) CSA B96
c) ASME B31.1
d) CSA B51
e) NRC
a) CSA B52
B03 CH02 Q002
BC Regulations - SCHEDULE 5 - Adopted Codes and Standards - CSA B52 is the Mechanical Refrigeration Code of the Canadian Standards Association.