MATEPRO Module 5 Flashcards

1
Q

4 Roles of Materials in the History of Man

A
  • Association of dominant material to time periods: Stone Age, Bronze Age, Iron Age
  • Similar to manufacturing, it determines what is possible and contributes to comfort, productivity, safety and security of everyday living.
  • One replaces another when new advantages and capabilities are
    realized.
  • Knowledge of material properties is essential to an engineer in
    manufacturing: Structure, Properties, Processing, Performance.
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2
Q

Iron, copper, aluminum, magnesium, nickel, titanium, lead, tin, and zinc are what type of material?

A

Metallic materials

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3
Q

wood, rick, concrete, glass, rubber, and plastics are what type of material?

A

Nonmetallic materials

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4
Q

______, such as fiber glass are capable of
demonstrating higher strength at a LOWER WEIGHT and VOLUME.

A

Composites

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5
Q

used to distinguish one material from another: weight, density, melting point, optical characteristics, thermal and electrical properties, etc.

A

Physical Properties

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6
Q

describe how a material responds to applied loads or forces: tensile strength, yield strength, Modulus of Elasticity,
etc.

A

Mechanical Properties

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7
Q

force per unit area experienced by a material: S = F/A

A

Stress

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8
Q

stress that causes material to increase in length (+deformation)

A

Tensile Stress

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9
Q

stress that causes material to reduce in length (-deformation)

A

Compressive Stress

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10
Q

the amount of deformation divided by the material’s original length: e = ΔL/L

A

Strain

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11
Q

observed when the applied loads are constant (not changing)

A

Static Properties

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12
Q

observed when the applied loads are changing: impact loads, fluctuating loads, time-dependent effects, etc.

A

Dynamic Properties

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13
Q
  • Measures the behaviour of
    a material with respect to a
    tensile load
  • Uses the Universal Testing
    Machine (UTM)
A

Uni-Axial Tensile Strength

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14
Q
  • Proportional Limit (Hooke’s Law)
  • Young’s Modulus (Modulus of
    Elasticity) – ratio of stress to strain;
    measure of toughness
  • Elastic Limit
  • Resilience
  • Modulus of Resilience
  • Plastic Deformation
  • Yield Point
  • Offset Yield Strength
  • Ultimate Tensile Strength
  • Necking
  • Breaking Strength / Fracture Strength
A

The Engineering Stress-Strain Curve

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15
Q

is the behavior when the load is first applied, the specimen elongates in
proportion to the load. The specimen returns to its original length and shape if the load is removed.

A

Linear elastic

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16
Q

occurs when the yield stress of the material
is reached.

A

Permanent (plastic) deformation

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17
Q

is defined as the ratio of the applied load, P, to the original cross-sectional area, Ao, of the specimen:
𝜎 = P/Ao

A

Engineering Stress (Nominal Stress)

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18
Q

e = (l-lo)/lo

A

Engineering Strain

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19
Q

As the specimen begins to elongate under a continuously increasing load, its cross-sectional area decreases ________ and _____________ throughout its gage length.

A

permanently, uniformly

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20
Q

If the specimen is __________ from a stress level higher than the yield stress, the curve follows a _______________ and _________ to the original slope of the curve.

A

unloaded, straight line downward, parallel

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21
Q

the maximum engineering stress of the material.

A

Tensile strength or ultimate tensile strength (UTS)

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22
Q

If the specimen is loaded beyond its ultimate tensile strength, it begins to ____, or ____ down

A

neck, neck

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23
Q

the engineering stress at fracture

A

Breaking or fracture

24
Q
  • the ratio of stress to strain in the elastic region.
  • the stiffness of the material
    E = 𝜎/e (Hooke’s law)
A

Modulus of Elasticity (E) or Young’s modulus

25
the absolute value of the ratio of the lateral strain to the longitudinal strain. v = lateral strain/longitudinal strain
Poisson's Ratio (v)
26
_____ materials show significant elongation before breaking/fracture.
Ductile
27
When materials fail with little or no ductility, they are said to be_____
Brittle
28
____ is simply the lack of ductility. Strong materials can be ____ and ___ materials can be strong
Brittleness, brittle, brittle
29
Also known as _________ – defined as the work per unit volume required to fracture a material.
Modulus of toughness
30
Upon continuous application of a tensile force, a material ______
elongates
31
When a material elongates, that means it reduces in __________
cross-sectional area
32
Since S = _____, that means, as the material reaches its ultimate and breaking strength, it gets stronger and stronger. * This phenomenon is called ________
F/A, Strain Hardening
33
The greater the capacity of a material to absorbed energy, the greater is its ___________
Damping Capacity
34
Measures the behaviour of a material with respect to a compression load
Compression Test
35
* Assesses the wear resistance, strength of a material, resistance to scratching, cutting and drilling of a material. * Standard hardness testing tools press a diamond/hardened steeltipped material onto the flat surface of the material being tested. * Detailed tables are available for a wide range of materials.
Hardness Testing
36
Brinell, Rockwell, Vickers, Knoop ______ Tests
Hardness
37
* Uses a tungsten carbide or hardened steel ball 10mm in diameter. * Measures hardness using the _____ Hardness Number (__HN), which is equal to the load (kg) divided by the surface area (mm2) of the spherical indentation.
Brinell Harness Test, Brinell
38
* Uses a hardened steel ball or a diamond-tipped cone. * Utilizes a minor load and a major load. * A material is initially indented using a minor load. * After relaxing the material, the material is re-indented again using a major load. * The hardness is then measured using the difference in depth between the minor and major indentations. * Different materials require different minor and major load settings.
Rockwell Test
39
* Uses a square-based, diamond-tipped pyramid to indent the material. * Measures hardness by dividing the applied load (kg) by the indentation surface area (mm2). * Advantage is that even smaller loads are guaranteed to be measured because the surface area is easier to measure. (because of the diagonal of the pyramid) * Indentation is also easy to hide in the product compared to other tests.
Vickers Hardness Test
40
* For microindentation tests * Measures loads ranging from 25 to 3600g. Other common hardness tests only measure loads between 1 to 120Kg. * Uses a microscope to measure indentation.
Knoop Hardness Test
41
* Utilizes a diamond tipped hammer and drops it to the flat surface of the material. * Measures resilience of the material
Scleroscope Test
42
* Files of different roughness are used to evaluate scratch sensitivity of the material
File Test
43
Subjects the material to a rapidly applied load, or impact.
Impact Test
44
Material is loaded horizontally on the tool.
Charpy Test
45
Material is loaded vertically on the tool
Izod Test
46
There are materials which are _____-sensitive and ____-insensitive.
notch, notch
47
For notch-_____ materials, good surface finishing is key to good performace.
sensitive
48
Notch-____ materials may be used for applications requiring rough surface finishes
insensitive
49
From field data, 90% of material failure and breakages result from material _____
fatigue
50
The stress below which the material will not break no matter how many cycles it is applied is called the ________ or ________ of the material.
endurance limit, endurance strength
51
Fatigue Failures are caused by ________________ (beach marks)
successive micro-fractures
52
Temperature affects _____________
rate of deformation
53
* Some materials undergo a transition phase wherein they change from ductile to brittle material, vice-versa. * Fracture Appearance Transition Temperature (FATT)
Ductile-to-brittle transition
54
* Even if just applied with a constant load, a material can still experience continuous elongation, provided that it is exposed to a high temperature. * Failure due to this phenomenon is called _____
Creep
55
* ____________ refers to how easily or how suitable a particular machining process is to a particular material. * For example, plastics are good for extrusion and moulding processes, while poor in forming processes.
Machinability
56
* The study of how an existing fracture or crack can be prevented from spreading and ultimately breaking the material. * Dormant vs Dynamic Fractures
Fracture Mechanics