Material Handling Flashcards

(60 cards)

1
Q

Which of the following is a primary goal of materials handling in chemical engineering?

a) Reducing the chemical reactivity of materials
b) Minimizing the environmental impact
c) Ensuring efficient and safe movement of materials
d) Increasing the shelf life of chemical products

A

Ensuring efficient and safe movement of materials

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2
Q

It refers to the use of equipment to aid in materials handling operation.

a) Manpower
b) Material Handling
c) Assisted Manpower
d) Operated Process

A

Assisted Manpower

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3
Q

What is a major advantage of using conveyors over other materials handling equipment?

a) Higher initial investment cost
b) Flexibility in moving materials horizontally and vertically
c) Requires more manual labor
d)More prone to breakdowns

A

Flexibility in moving materials horizontally and vertically

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4
Q

Portable power-driven machines refer to equipment or machinery that is powered by a/an _____ power source, such as electricity, gasoline, or compressed air, and can be easily moved from one location to another.

a) external
b) both a and b
c) internal
d) solar

A

external

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5
Q

Which type of conveyor is most suitable for moving granular materials over a short distance?

a) Pneumatic conveyor
b) Screw conveyor
c) Belt conveyor
d) Chain conveyor

A

Screw conveyor

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6
Q

_______refers to the use of human labor in materials handling operations, with or without the aid of equipment.

a. Artificial Intelligence
b. Manpower
c) Hydraulics
d) Overpower

A

Manpower

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7
Q

In which situation would a pneumatic conveying system be preferred?

a) Transporting high-density liquids b) Moving fragile materials.
c) Handling fine powders over long distances
d) Transferring large solid objects.

A

Handling fine powders over long distances

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8
Q

Why is it important to consider the angle of repose in materials handling?

a) To determine the color of the material
b) To assess the thermal conductivity of the material
c) To understand the flow characteristics and storage requirements
d) To estimate the electrical resistance of the material

A

To understand the flow characteristics and storage requirements

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9
Q

It is the angle which refers to the minimum slope angle from the horizontal at which loose material will flow.

a) repose
b) slide
c) inclination
d) refraction

A

slide

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10
Q

Described as the maximum slope angle at which a heap of loose material will stand without sliding.

a) angle of repose
b) angle of incident
c) angle of slide
d) angle of inclination

A

angle of repose

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11
Q

What material are the chains commonly used in pulp and paper mill scraper flight conveyors made from?

a) Aluminium
b) Malleable iron or welded steel
c) Plastic
d) Copper

A

Malleable iron or welded steel

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12
Q

What is the primary advantage of roller conveyors over other types of flight conveyors?

A. They are cheaper to manufacture
B. They can handle extremely heavy loads
C. They can convey material vertically as well as horizontally
D. They require less maintenance

A

They can convey material vertically as well as horizontally

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12
Q

How are flight conveyor capacities affected by speed, and what speed limit is recommended for handling abrasive materials?

a) Capacities decrease as speed increases, with a recommended maximum of 30 fpm
b) Capacities increase as speed increases, with a recommended maximum of 30 fpm
c) Capacities remain consistent regardless of speed, with a minimum of 30 fpm
recommended
d) Capacities are directly proportional to speed, with a maximum of 30 fpm advised
for abrasive materials

A

Capacities are directly proportional to speed, with a maximum of 30 fpm advised for abrasive materials

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13
Q

Which types of materials are flight conveyors not suitable for handling?

a) Sticky, sluggish, very abrasive, or corrosive materials
b) Granular and lump materials
c) Liquid and viscous materials
d) Fine and powdered materials

A

Sticky, sluggish, very abrasive, or corrosive materials

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14
Q
  1. Which of the following factors are essential for selecting a flight conveyor?
    I.Capacity
    II.Maximum size of lumps
    III.Length and incline of unit
    IV.Service requirements
    V.Speed of operation and efficiency
A

I, III, IV, V

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15
Q

To keep the variation of tension in the chain to a tolerable limit, at what speed of the chain conveyor should be kept?

a) High
b) Low
c) Medium
d) Slowly

A

Low

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16
Q

Why are the flight conveyors built rugged?

a) for long life and low maintenance
b) for easy detachment and replacement
c) for low cost and high efficiency
d) for difficult access to maintenance

A

for long life and low maintenance

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17
Q

Chains of flight conveyors work in how many directions?

a) One
b) Two
c) Three
d) Four

A

One

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18
Q

What must be done to the flights in a flight conveyor to enable the chain to convey the material?

a) The flights must be coated with a special lubricant
b) The flights must be either welded or fastened to the chain link
c) The flights must be made of plastic
d) The flights must be detachable

A

The flights must be either welded or fastened to the chain link

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19
Q

How are materials discharged from a flight conveyor?

a) Through gates at regular intervals
b) Via an opening in the casing
c) Only at the trough’s end
d) They are manually unloaded by operators

A

Through gates at regular intervals

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20
Q

Which of the following is a primary objective of material handling?

a) Increase product costs
b) Reduce material movement
c) Minimize inventory levels
d) Improve working conditions

A

Reduce material movement

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21
Q

What is the primary purpose of a conveyor system in material handling?

a) To store materials
b) To transport materials from one location to another
c) To reduce material costs
d) To automate the manufacturing process

A

To transport materials from one location to another

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22
Q

In material handling, what is the term “ergonomics” related to?

a) Reducing material costs b) Increasing storage capacity
c) Improving worker safety and efficiency d) Automating production processes

A

Improving worker safety and efficiency

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22
Q

Which type of material handling equipment is typically used for loading and unloading bulk materials like sand or gravel?

a) Forklift
b) Conveyor belt
c) Bucket elevator
d) Pallet jack

A

Bucket elevator

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23
Which piece of equipment is commonly used for stacking pallets in a warehouse? a) Hand truck b) Pallet jack c) Reach truck d) Scissor lift
Reach truck
24
What is the main advantage of using automated guided vehicles (AGVs) in material handling? a) Reduced labor costs b) Increased material costs c) Decreased efficiency d) Increased manual handling
Reduced labor costs
25
Which of the following is NOT considered a material handling principle? a) Planning principle b) Standardization principle c) Automation principle d) Distribution principle
Distribution principle
26
What is a key factor to consider when designing a material handling system? a) Color of the equipment b) Weight and size of the materials c) The brand of equipment d) Number of employees
B
26
Which type of conveyor system is typically best for fragile materials? a) Belt conveyor b) Screw conveyor c) Pneumatic conveyor d) Chain conveyor
Pneumatic conveyor
26
Which type of material handling equipment is designed to lift and move heavy loads over short distances? a) Conveyor belt b) Hoist c) Automated storage and retrieval system (AS/RS) d) Cranes
Cranes
26
Why is it important to train employees in proper material handling techniques? a) To reduce training costs b) To minimize workplace injuries c) To increase material costs d) To eliminate the need for equipment
To minimize workplace injuries
26
Which handling system is typically used for high-capacity bulk material transfers? a) Pneumatic conveyor b) Vibratory feeder c) Belt conveyor d) Screw conveyor
Belt conveyor
27
What safety feature is crucial for preventing accidents with conveyor belts? a) Automatic speed regulators b) Conveyor belt lubricants c Emergency stop mechanisms d) Noise reduction panels.
Emergency stop mechanisms
27
Which type of conveyor is most suitable for transporting hot materials? a) Pneumatic conveyor b) Screw conveyor c) Chain conveyor d) Belt conveyor with heat-resistant belts
Belt conveyor with heat-resistant belts
28
Which of the following unit operations is NOT typically involved in the handling of solids? a) Filtration b) Distillation c) Crushing d) Screening
Distillation
28
What is the purpose of a screw conveyor in solids handling? a) Mixing b) Heating c) Conveying d) Separating
Conveying
29
Which piece of equipment is commonly used for reducing the size of solid particles? a) Evaporator b) Centrifuge c) Crusher d) Cyclone Separator
Crusher
30
In which solids handling operation does pneumatic conveying find its application? a) Drying b) Mixing c) Filtration d) Transportation
Transportation
31
What distinguishes dense-phase pneumatic conveying from dilute-phase pneumatic conveying? a) Dense-phase uses lower air velocities b) Dilute-phase uses higher air velocities c) Dense-phase is suitable for fine powders only d) Dilute-phase is slower but more energy-efficient
A
32
In which type of pneumatic conveying system does the material move in a continuous stream surrounded by air? a) Dilute-phase b) Dense-phase c) Vacuum conveying d) Pressure conveying
Dilute-phase
33
Which type of pneumatic conveying system is commonly used for transporting materials over long distances? a) Dilute-phase b) Dense-phase c) Vacuum conveying d) Pressure conveying
Pressure conveying
34
What is the primary advantage of vacuum conveying systems? a) They require less energy b) They can handle abrasive materials c) They are suitable for long-distance transport d) They have higher capacity
They require less energy
35
In dense-phase pneumatic conveying, how does the material move through the pipeline? a) In a continuous stream surrounded by air b) In batches with intermittent air pulses c) Under high pressure with low air velocity d) Under low pressure with high air velocity
In batches with intermittent air pulses
36
What distinguishes bulk storage systems from other types of material storage? a) They are suitable for small items b) They store materials in containers or bins c) They handle large quantities of loose materials d) They require manual handling for retrieval
They handle large quantities of loose materials
37
Which type of material storage system is commonly used for storing long and bulky items such as lumber or pipes? a) Pallet Racking b) Bulk Storage c) Cantilever Racking d) Shelving
Cantilever Racking
38
What is the primary advantage of shelving systems in material storage? a) They maximize floor space utilization b) They provide easy access to stored items c) They are suitable for storing heavy items d) They are cost-effective for bulk storage
They provide easy access to stored items
38
Which device is commonly used for determining the weight of bulk materials in industrial settings? a) Analytical Balance b) Platform Scale c) Spring Scale d) Triple Beam Balance
Platform Scale
39
In material handling, what is the primary purpose of using load cells in weighing systems? a) To measure volume b) To measure density c) To measure weight d) To measure pressure
To measure weight
39
What type of scale is commonly used for determining the weight of individual items or small packages in logistics and distribution centers? a) Analytical Balance b) Platform Scale c) Spring Scale d) Conveyor Scale
Conveyor Scale
39
In material handling, what is the primary advantage of using a weighbridge for weight determination? a) It provides high precision measurements b) It can weigh materials in bulk quantities c) It is portable and can be moved easily d) It is suitable for laboratory settings
It can weigh materials in bulk quantities
40
Which method is typically used for determining the weight of materials in motion on a conveyor belt? a) Volumetric Analysis b) Gravimetric Analysis c) Spectroscopic Analysis d) Titration
Gravimetric Analysis
40
Which type of material storage system utilizes vertical space efficiently by stacking items on top of each other? a) Pallet Racking b) Cantilever Racking c) Shelving d) Bulk Storage
Pallet Racking
41
In which type of facility are gravity feed systems commonly found for material handling? a) Warehouses b) Hospitals c) Laboratories d) Schools
A
41
Which industry commonly utilizes bridge cranes for material handling? a) Agriculture b) Aerospace c) Healthcare d) Retail
Aerospace
42
What is the primary function of a bulk elevator in material handling? a) Sorting and segregating materials b) Transferring bulk materials vertically c) Lifting and loading heavy items d) Transporting goods over long distances
Transferring bulk materials vertically
42
In which industry are bulk elevators commonly used for material handling? a) Automotive manufacturing b) Pharmaceutical production c) Agriculture and food processing d) Textile industry
Agriculture and food processing
43
What distinguishes a bulk elevator from a standard passenger elevator? a) Bulk elevators operate at higher speeds. b) Bulk elevators have larger load capacities. c) Bulk elevators are designed for vertical transportation of people. d) Bulk elevators have more safety features.
Bulk elevators have larger load capacities.
43
Which type of bulk materials are typically handled by bucket elevators? a) Liquid chemicals b) Powders and granules c) Small parts and components d) Electrical components
Powders and granules
44
Which type of screw conveyor is best suited for handling materials that are free-flowing and non-abrasive? a) Shaftless Screw Conveyor b) Ribbon Screw Conveyor c) Cut Flight Screw Conveyor d) Sectional Screw Conveyor
Ribbon Screw Conveyor
44
What safety feature is commonly incorporated into bulk elevators to prevent overloading? a) Emergency stop button b) Weight sensors c) Automatic lubrication system d) Video surveillance
B