Module 1 - A Flashcards
advanced planning and
scheduling (APS)
Techniques that deal with analysis and planning of logistics and manufacturing
during short, intermediate, and long-term time periods. This describes any
computer program that uses advanced mathematical algorithms or logic to
perform optimization or simulation on finite capacity scheduling, sourcing,
capital planning, resource planning, forecasting, demand management, and
others. These techniques simultaneously consider a range of constraints and
business rules to provide real-time planning and scheduling, decision support,
available-to-promise, and capable-to-promise capabilities. It often generates
and evaluates multiple scenarios. Management then selects one scenario to
use as the “official plan.” The five main components of these systems are (1)
demand planning, (2) production planning, (3) production scheduling, (4)
distribution planning, and (5) transportation planning.
andon
A sign board with signal lights used to make workers and
management aware of a quality, quantity, or process
problem.
assembly line
An assembly process in which equipment and work centers are laid out to follow the sequence in which raw materials and parts are assembled.
balanced scorecard
A list of financial and operational measurements used to evaluate organizational or supply chain performance. The dimensions might include customer perspective, business process perspective, financial perspective, and innovation and learning perspectives. It formally connects overall objectives, strategies, and measurements. Each dimension has goals and measurements.
bullwhip effect
An extreme change in the supply position upstream in a supply chain generated by a small change in demand downstream in the supply chain. Inventory can quickly move from being backordered to being excess. This is caused by the serial nature of communicating orders up the chain with the inherent transportation delays of moving product down the chain. This can be eliminated by synchronizing the supply chain.
business plan
1) A statement of long-range strategy and revenue, cost, and profit objectives usually accompanied by budgets, a projected balance sheet, and a cash flow (source and application of funds) statement. This is usually stated in terms of dollars and grouped by product family. It is then translated into synchronized tactical functional plans through the production planning process (or the sales and operations planning process). Although frequently stated in different terms (dollars versus units), these tactical plans should agree with each other and with this. 2) A document consisting of the business details (organization, strategy, and financing tactics) prepared by an entrepreneur to plan for a new business
cellular manufacturing
A manufacturing process that produces families of parts within a single line or cell of machines controlled by operators who work only within the line or cell.
closed-loop MRP
A system built around material requirements planning that includes the additional planning processes of production planning (sales and operations planning), master production scheduling, and capacity requirements planning. Once this planning phase is complete and the plans have been accepted as realistic and attainable, the execution processes come into play. These processes include the manufacturing control processes of input-output (capacity) measurement and detailed scheduling and dispatching, as well as anticipated delay reports from both the plant and suppliers, supplier scheduling, and so on. Each of these processes is included in the overall system, but also that feedback is provided by the execution processes so the planning can be kept valid at all times.
component
The raw material, part, or subassembly that goes into a higher-level assembly, compound, or other item. This term may also include packaging materials for finished items.
continuous production
A production system in which the productive equipment is organized and sequenced according to the steps involved to produce the product. This term denotes that material flow is continuous during the production process. The routing of the jobs is fixed and setups are seldom changed.
customer service
1) The ability of a company to address the needs, inquiries, and requests of customers. 2) A measure of the delivery of a product to the customer at the time the customer specified.
data governance
The overall management of data’s accessibility, usability, reliability, and security. Used to ensure data record accuracy.
delivery lead time
The time from the receipt of a customer order to the delivery of the product.
demand lead time
The amount of time potential customers are willing to wait for the delivery of a good or a service.
discrete manufacturing
The production of distinct items such as automobiles, appliances, or computers.
downstream
Used as a relative reference within a firm or supply chain to indicate moving in the direction of the end customer.
electronic data interchange (EDI)
The paperless (electronic) exchange of trading documents, such as purchase orders, shipment authorizations, advanced shipment notices, and invoices, using standardized document formats.
engineer-to-order
Products whose customer specifications require unique engineering design, significant customization, or new purchased materials. Each customer order results in a unique set of part numbers, bills of material, and routings.
enterprise resources planning (ERP)
Framework for organizing, defining, and standardizing the business processes necessary to effectively plan and control an organization so the organization can use its internal knowledge to seek external advantage. An ERP system provides extensive databanks of information including master file records, repositories of cost and sales, financial detail, analysis of product and customer hierarchies, and historic and current transactional data.
fixed cost
An expenditure that does not vary with the production volume; for example, rent, property tax, and salaries of certain personnel.
flow processing
In process systems development, work flows from one workstation to another at a nearly constant rate and with no delays. When producing discrete (geometric) units, the process is called repetitive manufacturing; when producing non-geometric units over time, the process is called continuous manufacturing. A physical-chemical reaction takes place in the continuous flow process.
flow shop
A form of manufacturing organization in which machines and operators handle a standard, usually uninterrupted, material flow. The operators generally perform the same operations for each production run. A flow shop is often referred to as a mass production shop or is said to have a continuous manufacturing layout. The plant layout (arrangement of machines, benches, assembly lines, etc.) is designed to facilitate a product “flow.” Some process industries (chemicals, oil, paint, etc.) are extreme examples of flow shops. Each product, though variable in material specifications, uses the same flow pattern through the shop. Production is set at a given rate, and the products are generally manufactured in bulk.
functional layout
A facility configuration in which operations of a similar nature or function are grouped together; an organizational structure based on departmental specialty (e.g., saw, lathe, mill, heat treat, press).
Gantt chart
The earliest and best-known type of planning and control chart, especially designed to show graphically the relationship between planned performance and actual performance over time. Named after its originator, Henry L. Gantt, the chart is used for (1) machine loading, in which one horizontal line is used to represent capacity and another to represent load against that capacity; or (2) monitoring job progress, in which one horizontal line represents the production schedule and another parallel line represents the actual progress of the job against the schedule in time.