Post Test & Knowledge Checks

Question 1

Used to reduce barriers to change in an organization

Answer 1

Communication Plan

Question 2

Foundational source material for QMS:

Answer 2

ISO Standards

Question 3

The results level of training is best measured:

Answer 3

in terms of data related to productivity, turnover, rejects, etc

Question 4

Assesses compliance with rules and procedures and whether they are effectively meeting their pre-established goals and objectives

Answer 4

Management Audit

Question 5

Order for performing DFMEA

Answer 5

Identify the parts and functions
Determine failure mode for each function
Determine cause for the failure modes
Change the analysis from qualitative to quantitative. For each failure mode assign number value to the variables.
Determine the effect each failure mode has on the next higher level and on the system level as perceived by the user

Question 6

4 Phases of Quality Function Deployment (QFD)

Answer 6

• Process planning
• Assembly/part deployment
• Process planning
• Process/quality control

Question 7

Reliability Quantification Process (3 steps)

Answer 7

• Prediction
• Analysis
• Apportionment

Question 8

Product wear-out period time to failure (Which distribution?)

Answer 8

Normal distribution

Question 9

Most important factor in differentiating between effective and ineffective implementation of failure mode and effects criticality analysis

Answer 9

Timeliness

Question 10

Analyze machine downtime and repair information (Which distribution?)

Answer 10

Lognormal

Question 11

Ability of a measurement method to replicate a given result

Answer 11

Precision

Question 12

• Maximum variability in results

* Implies that the variability of the measuring instrument is consistent

Answer 12

Repeatability

Question 13

• Containment
• Disposition
• Diagnosis
• Verification

Answer 13

Reaction Plan

Question 14

Operator measures all parts then 2nd operator measures all parts (Which method?)

Answer 14

Long method gauge R&R

Question 15

Used to study the strengths and interrelationships between things

Answer 15

Prioritization Matrix

Question 16

Activity network diagrams display:

Answer 16

The total amount of time needed to complete the project

Question 17

In regression analysis vertical distance between observed y and calculated y is used to calculate:

Answer 17

Standard error of the estimate

Question 18

The most important strategy when examining and X and R chart for evidence of statistical control

Answer 18

Investigate the R chart first for signs of statistical control

Question 19

In experimental design, LEVELS refers to:

Answer 19

The levels of factors

Question 20

Goal of conducting a test of hypothesis for contingency tables:

Answer 20

Determine if the two criteria being investigated are independent of one another

Question 21

Force field analysis used to:

Answer 21

Identify causes of a problem

Question 22

Goal of ISO9004 is to:

Answer 22

Assist organizations to create not only an effective but an efficient quality system

Question 23

Person responsible for determining the need, purpose and scope of the audit:

Answer 23

The client

Question 24

4 steps to on the job training:

Answer 24

Tell
Show
Have them show you
Repeat

Question 25

Purpose of Design Reviews:

Answer 25

To leverage lessons learned from other projects to minimize start-up problems, errors, or engineering changes

Question 26

Transfer of Operations describes:

Answer 26

Proof of process capability Controllability Transfer of knowledge Control plans

Question 27

This analysis is used if there is one extremely critical top level event

Answer 27

Fault Tree Analysis (FTA)

Question 28

Used to trace malfunctions

Answer 28

Fault Isolation

Question 29

This calculation determines what = MTBF / (MTBF+MTTR)

Answer 29

Availability

Question 30

Relates to the reclassification of non-conforming product

Answer 30

Material Disposition

Question 31

A system that tracks components of each specific product through production

Answer 31

Configuration Management System

Question 32

Two contributors to non-accuracy or bias:

Answer 32

Stability & Linearity

Question 33

How the size of the part affects the accuracy of the measurement

Answer 33

Linearity

Question 34

Equal chance of accepting or rejecting the lot decribes:

Answer 34

Indifference Quality Level (IQL)

Question 35

Control methods which provide details of tasks and steps to personnel responsible for the operation or process is:

Answer 35

Work Instructions

Question 36

Nonfulfillment of a requirement is a:

Answer 36

Nonconformity

Question 37

The most accurate method of R&R studies

Answer 37

Analysis of Variance Method

Question 38

Essential to the practice of kaizen is:

Answer 38

Ability to Identify and Resolve Problems

Question 39

In regression analysis, a mathematical relationship between 2 or more variables:

Answer 39

Linear Model

Question 40

For a normal distribution with 3 sigmas from center the Cpk value would be

Answer 40

1.0

Question 41

In statistical testing, robustness refers to:

Answer 41

Deviations from the normal distribution assumption affect the test

Question 42

In experimental design, what does confounding signify about the effect of one independent variable?

Answer 42

Doubled by the effect of another independent variable

Question 43

What does the correlation coefficient measure

Answer 43

Strength of the linear relationship between two variables

Question 44

What do ANOVA tests determine about the means?

Answer 44

At least one pair is different of means

Question 45

Which control chart would monitor the number of defects on different sample sizes?

Answer 45

U Chart

Question 46

Each chart value is a weighted average of the vales that precede it

Answer 46

Exponentially weighted moving average

Question 47

In hypothesis testing, what happens when a test statistic falls beyond the critical value?

Answer 47

Null hypothesis is rejected

Question 48

When evaluating a pilot HACCP plan implementation:

Answer 48

* Was ccp able to be monitored * Was the prescribing monitoring frequency able to be achieved? * Were all appropriate staff members trained in HACCP? * Was the monitoring and verification document completed properly?

Question 49

1st risk related task to be performed

Answer 49

Hazard Analysis

Question 50

Tool used to identify and document risk:

Answer 50

Fault Tree Analysis (FTA)

Question 51

The best single tool to document risk

Answer 51

FMEA

Question 52

Procedure for maintaining corrective action records includes:

Answer 52

``` Description of nonconformity Root cause Actions taken to correct Responsible parties Verification and implementation ```