Quiz 3 - Pt. 2 (Solid state fermentation) Flashcards
- fermentations of solid materials
- low moisture levels
- smaller reactor volume
-
low contamination and easy product separation
▪ Easy product separation
▪ Energy efficiency
▪ Differentiated microbiological
structures
Solid-state Fermentations
feed flows through a column packed with immobilized cells
Packed column
feed flows up through a bed of immobilized cells, fluidizing the immobilized cell particles
Fluidized bed
air bubbles suspend the immobilized cell particles in a reactor
Airlift
- multilayer growth of cells on solid support
- common in waste water treatment
▪ Support materials can be biologically active or inert
Biological films
_____ is widely used for enzymes but not for cells
In general, good ______ should be rigid and chemically inert, should bind cells firmly, high loading capacity
Covalent binding
good support materials
there is direct contact between nutrient and support materials; high cell loading
Physical adsorption
- animal cell culture
- cell retention and selective removal of dead cells
- removal of cell debris and inhibitory by-products
- high medium use, costs raw materials and sterilization
Perfusion culture
________ provide cofactors, reducing power, energy that many enzymatic reactions require
Whole cells
Physical Adsorption
selection of suitable support materials is highly based on ______ and _________
adsorption capacity;
strength of binding
methods of preparing polymer beads for Physical Entrapment
1) Gelation of polymers
2) Precipitation of polymers
3) Ion exchange gelation
4) Polycondensation
5) Polymerization
_____ most widely used method of cell entrapment
▪ Various matrices: porous polymers
(agar, alginate, carrageenan, polyacrylamide, chitosan, gelatin, collagen)
▪ Porous metal screens
▪ Polyurethane
▪ Silica gel
▪ Polystyrene
▪ Cellulose triacetate
* polymer beads
Physical entrapment
similar to enzyme immobilization; entrapment and binding
Active immobilization
uses biofilm
Passive immobilization
multi-layer growth on solid surfaces
Biofilm
- high cell concentrations
- eliminates cell washout at high dilution rates
- high volumetric productivities
- May provide favorable microenvironment
▪ Genetic stability
▪ Protection from shear damage - Major Limitation: Mass transfer (_____) resistances
Immobilized cell system
diffusional
taken through many feeding cycles, with each feeding cycle followed by a harvest cycle during which the volume is drawn back down to V0 and the cycle begins again
Repeated fed-batch
Fed-batch Operation
are started as batch cultures and grown to an initial cell concentration X
Fed-batch cultures
Fed-batch Operation
- gain some advantages of a CSTR, retain some disadvantages of batch
- ____reduces substrate inhibition or catabolic repression
- ____ nature usually leads to higher operations cost and batch variability
Fed-batch reactors
Semi-batch nature
Multistage chemostat
First ________ is fed with a non-inducing growth substrate, allowing the recombinant strain to be produced
the _____ from the first chemostat feeds a second chemostat that is _______, and the product is produced.
Chemostat
Effluent
Fed inducer
Special Cases - Chemostat
________ and wild type grow at the same rate if the recombinant product is not expressed
Recombinant strain
Special Cases - Chemostat
if the recombinant product is expressed, the recombinant strain grows much ________
Slower
are continually added to the second chemostat not allowing take-over by a fast growing mutant
New recombinant cells
chemostats cannot be operated if ______
Umax < D (dilution rate)