Stabilization in Direct Projects Flashcards
Standards help what two things?
Stabilize and anchor the new process.
They are a base for next improvement steps.
What are the key tools to stabilize equipment focused processes?
- JES & SWI
* process parameters
What is the purpose of focus boards?
Focus boards support analysis, implementation and stabilization.
In addition to the existing SFM process, focus boards support analysis, implementation and stabilization related to a specific problem/equipment.
What do you use SWI and JESs for?
SWI &JES to train stabilize manual processes in collaboration with equipment (e.g.: for machine operator when feeding in part-production or conducting change-over and maintenance tasks out of part-production)
What is standard-based process control for SFM?
Cyclical processes have been standardized and are regularly checked with regard to compliance.
The checks are used to prevent problems but also as a source of possible CIP action requirements.
Process control tools are MQA, SWI check, quality check (5x5 check)…
Visualization of target achievement is found where?
… is realized on the information boards based on the target KPI’s achieved by the new process.
When does problem solving with Shopfloor management occur?
Occurs according to a defined process, in which the mangers and employees are both involved.
Communication with Shopfloor management is?
… is specified via a structured daily routine and takes place onsite at the information boards with all relevant areas.
How is a focus board integrated with all involved parties?
Focus board is located centrally in the process so that it can be easily accessed by and is visible to all involved parties
List contacts with name and telephone number
Carry out meetings onsite at focus board
Why standardization?
After analysis and elaboration of optimized process the new process needs to be described in a way that it can be:
trained by supervisors
applied by operators
confirmed by supervisors and managers as part of the shopfloor management process
to avoid falling back into the initial situation.
The Shopfloor management process plays a significant role in what phase of the optimized process?
Stabilization
What is the ideal state of shop floor management?
ideal state of Shopfloor Management:
1 = reporting based on KPIs and targets,
2 = mutual reporting,
3 = managing and coaching of the problem-solving process
What is true about a focus board?
- The focus board is conducted in addition to the existing daily shopfloor management meeting.
- At the focus board meeting all participants from all relevant functions take par
How can a lean conformity check be used during stabilization?
Lean Conformity Check (LCC) supports whole plants to degree of TOS Standard Principle fulfillment.
Based on that need for action can be identified. This is also very helpful for the stabilization of TOS projects.
What are the most relevant TOS Standard Principles for human focused methods?
Standard assembly principles
