2.4.1 Production Flashcards
what is flow production
manufacturing process where products are produced in a continuous flow or stream
what is batch production
manufacturing process where products are products in groups or batched rather than a continuous flow
what is cell production
manufacturing method that organises workstations into small self contained teams or ‘cells’ that are responsible for producing a complete product or significant part of it
what is job production
manufacturing process where individual items are produced based on specific customer needs, each products is made to order often resulting in unique or customised goods
advantages of cell production
allows teams to adapt quickly to changes in product design or demand
often a greater focus on quality control leading to higher quality products
working in small teams fosters collaboration and communication which can improve employee morale and job satisfaction
can minimise waste by streamlining processes and allowing for better resource management within each cell
disadvantages of cell production
workers need to be cross trained to perform multiple tasks which can increase training time and costs
variability in tasks can lead to uneven workloads among team members
the overall output of the production process relies heavily on performance of each cell, meaning issues in one cell can impact overall productivity
establishing cell production requires careful planning and organisation which can be complex and time consuming
advantages of batch production
allows manufacturers to produce different products in varying quantities, making it easier to respond to changing customer demand
often requires less capital investment in machinery and equipment , making it more accessible for smaller businesses
producing in batches allows for quality checks at each stage of production helping to identify and address defects before moving to the next batch
can minimise waste by producing only the amount needed for a specific order rather than overproducing
disadvantages of batch production
-can result in higher costs per unit compared to flow production due to setup times and labor costs.
- changing from one batch to another requires setup time, which can lead to reduced overall efficiency
- variability in production processes between batches can lead to inconsistencies in product quality
- managing inventory levels for multiple batches can be complex, leading to potential issues with stockouts or excess inventory
advantages of job production
products can be tailored to meet specific customer needs and preferences, enhancing customer satisfaction and loyalty
since each item is made individually, there is often a greater focus on quality control, leading to higher quality products
job production allows for flexibility in production processes, enabling businesses to adapt quickly to changing customer demands or market conditions
this method often employs skilled workers who can apply their expertise to create high-quality, specialized products
disadvantages of job production
job production can be more expensive due to the labor-intensive nature of the process and the need for skilled workers
custom orders may require longer production times, which can lead to delays in delivery and customer
dissatisfaction
producing items individually does not allow for the same economies of scale as mass production, resulting in higher per-unit costs
job production can be less efficient in terms of resource use, as materials and labor may not be utilized as effectively compared to mass production methods
advantages of flow production
allows for the rapid production of large quantities of goods, leading to increased efficiency and lower production costs per unit.
producing in bulk enables businesses to benefit from economies of scale
standardized processes and automation help maintain consistent quality across products
automation and streamlined processes can lead to lower labor costs
disadvantages of flow production
less adaptable to changes in product design or customer demand, making it challenging to introduce new products or variations
setting up a flow production system often requires significant capital investment
the continuous nature of flow production can lead to overproduction if demand fluctuates
relies heavily on a consistent supply of materials and components; any disruption in the supply chain can halt production
