Fundamentals of Material Science Flashcards

(59 cards)

1
Q

What is a material?

A

A solid substance used in the manufacture of a technical product.

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2
Q

What are some things that are not included in the category of materials?

A

Coolants, operating fluids, soldering agents, technical gases, paints, anti-corrosion

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3
Q

What are some of the things material science is responsible for?

A

Manufacturing, Materials Applications, Characterization and Testing, Materials Production, Standards and Nomenclature.

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4
Q

What are some aspects of material selection.

A
  • Suitable for Loads
  • Functionality
  • Manufacturing,
  • Environmentally
    Compatible
  • Cost Appropriate
  • Certification
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5
Q

What is a process and a process chain?

A

A process is a step to create or modify a material.

A process chain is several processes in a row.

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6
Q

What are the three high level classifications of materials?

A
  • Metals and Alloys
  • Plastics
  • Ceramics and Glass
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7
Q

What are the four main categories of material properties?

A
  • Physical Properties
  • Mechanical Properties
  • Chemical Properties
  • Processing Properties
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8
Q

Give examples of physical properties (7)

A
  • Density
  • Thermal Expansion
  • Magnetic Properties
  • Thermal Conductivity
  • Electrical Properties
  • Thermal Capacity
  • Optical and
    Electromagnetic
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9
Q

Give examples of chemical properties (4)

A
  • Corrosion
  • Resistance to other
    substances
  • Flammability
  • Hydrogen Embrittlement
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10
Q

Give examples of mechanical properties (6)

A
  • Strength
  • Toughness and Ductility
  • Wear and Fatigue
    Behavior
  • Stiffness
  • Hardness
  • Tribology and Friction
    Values
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11
Q

Give examples of processing properties (6)

A
  • Castability
  • Weldability
  • Formability
  • Viscosity
  • Chipability
  • Permeability
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12
Q

What are some advantages (7) and disadvantages (4) of metals and alloys?

A

Advantages:
- High Toughness
- High Stiffness
- High Strength
- Good Wear Resistance
- Good Conductivity
- Easy for Design
- Versatile Processability

Disadvantages:
- High Density
- Sensitive to Corrosion
- Sensitive to Chemical
Exposure
- Low Damping and Shock
Absorption

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13
Q

What are some advantages (6) and disadvantages (6) of plastics?

A

Advantages:
- Low Density
- Flexible
- Corrosion Resistant
- Electrically Insulating
- High Design Freedom
- Capable for Mass
Production

Disadvantages:
- Low Strength
- Low Stiffness
- Sensitive to Temperature
- Flammable
- Low Thermal
Conductivity
- High Thermal Expansion

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14
Q

What are some advantages (7) and disadvantages (3) of Ceramics and Glass?

A

Advantages:
- High Wear Resistance
- Low Thermal Expansion
- Heat Resistant
- Corrosion Resistant
- Electrically Insulating
- High Design Freedom
- Good Tribological
Properties

Disadvantages:
- Low Toughness
- Hard to Process
- Challenging to Design

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15
Q

What is the atomic number?

A

The number of protons in the nucleus of an atom.

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16
Q

What is atomic weight?

A

Ratio of average mass of atom w.r.t 1/12 of Carbon-12 atom.

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17
Q

What are the Bohr and Wave-Mechanical Atom Models?

A

The Bohr model represents atoms as a nucleus with electrons in simple orbit.

The wave-mechanical model represents the electrons as having energy levels, and orbitals.

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18
Q

What is the principal quantum number?

A

The shell number.

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19
Q

What are the shell designations? How many electrons does each have?

A

K(2), L(8), M(18), N(32)

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20
Q

Name all the subshells and the number of electrons per subshell.

A

s(2), p(6), d(10), f(14)

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21
Q

What is electronegativity?

A

The attraction of the atomic nucleus to an additional electron.

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22
Q

What is the trend of electronegativity in the periodic table?

A

Increases from left to right and from bottom to top. Florine has the highest electronegativity.

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23
Q

What are 4 important types of bonds?

A
  • Ionic
  • Covalent
  • Metallic
  • Van der Walls
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24
Q

What is the sphere spring model?

A

A model that idealizes atoms as having a spring between them.

25
How can you find potential using the sphere-spring model?
Take the integral of the net force curve w.r.t distance. Integral is taken from infinity to r.
26
What are the effects of maximum potential on melting temperature and bonding energy?
Both are larger if potential is larger.
27
What is the Formula for Elastic Modulus?
Stress = E Strain
28
What is Ionic Bonding?
Atom of high electronegativity steals electron from atom of low electronegativity (difference > 18)
29
What are crystalline structures and what are some of their properties(2)?
They are regular lattice structures. - Hard and Brittle - Thermally and Electrically Insulative
30
What is covalent bonding?
Two atoms share atleast one valence electron to assume stable electronic configuration. The atoms must be of similar electronegativity (difference < 1.7)
31
What is metallic bonding?
Valance electron shared in electron clout with positive cores forming a lattice structure.
32
What are some properties of metallic bonds?(5)
- Good Electrical Conductivity - High Thermal Conductivity - Ductility - High Reactivity - Weaker than covenant/ionic
33
What are Van der Waals Bonds
Bonds formed between polar atoms due to dipoles.
34
What are the two main types of testing and what are their uses?
Destructive Testing: - Characterization of Properties - Validation of Component Parameters Non-Destructive Testing: - Quality Assurance for Production - Inspection in Operation
35
Name 3 destructive and non-destructive tests.
Destructive: - Tension/Compression/Bedin testing - Hardness Testing - Creep/Fatigue Testing Non-Destructive: - Ultrasonic Inspection - X-Ray - Acoustic Emission
36
What are the types of loads for material characterization? (5)
- Tension - Compression - Shear - Torsion - Bending
37
What are somethings that standards for testing set out? (5)
- Description of Method - Testing machine and measurement devices - Geometry and number of specimens - Experimental execution - Evaluation of results and reporting
38
What are the basic elements for tensile testing? (6)
- Electro-mechanical test frame with moveable traverse and gauge - Material specimen - Gripper - Mechanical extensometer for measuring l - Load cell to determine F - Data acquisition tool
39
What are the three tools that can be used to measure displacement for tensile testing?
- Strain gauge - Mechanical Extensometer - Optical Extensometer
40
What are the two main areas of a stress-strain curve?
- Elastic area - Plastic area
41
What is Yield strength, Ultimate tensile strength and breaking strength in stress-strain curve?
Yield strength: End of elastic region Ultimate tensile strength: Maximum stress Breaking strength: Strain close to breaking
42
How does temperature influence stress-strain curve?
It brings down ultimate tensile strength and reduces brittleness.
43
What are some standard hardness tests?
- Brinell - Vickers - Rockwell - Knoop - Shore
44
What is hardness?
Resistance of a substance to penetration by another substance.
45
What is the indenter used in each hardness test? (4)
Brinell -- Sphere Vickers - Diamond Pyramid Knoop -- Diamond Pyramid Rockwell -- Diamond cone
46
What is formula for hardness number in Brinell?
HB = 2P/[Pi*D*(D-sqr(D^2-d^2))]
47
What is formula for hardness number in Vickers?
1.854P/d^2
48
What is formula for hardness number in Knoop?
14.2P/l^2
49
What is the formula for HBW?
0.102 HB
50
What are some advantages (1) and disadvantages (2) of Brinell testing?
Advantages - Determination of a medium hardness in heterogeneous material Disadvantages: - Not applicable to thin material later - Cant be used for very hard materials (test load too large)
51
What is the format for showing results of Brinell test?
Brinell Hardness HBW Indenter diameter / Test Load / Exposure Time
52
What are the advantages of Vickers hardness testing? (3)
Strengths: - Applicable to wide range of materials - Can be used for thin plates - More precise compared to Brinell
53
What is the format for showing test results of Vickers Hardness test?
Vickers Hardness HV Test load / Exposure time
54
What are advantages (1) and disadvantages (3) of Rockwell Hardness testing?
Strengths: - Quick and Automatable Weaknesses: - Small indenter - Bad for high hardness - Various scales
55
What is creep?
Time dependent deformation under constant stress and elevated temperature.
56
What are the three main regions in a creep graph?
Primary creep, Secondary creep, Tertiary creep
57
What happens in an impact bending test?
A standardized specimen is stricken with a pendulum and a hammer.
58
What is the notched and unnotched bending test used for?
Notched for metals Unnotched for plastics
59
How does notched impact energy vary with temperature?
Increases with temperature.