Repairs, Alteration & Rerating (Section 8) Flashcards Preview

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Flashcards in Repairs, Alteration & Rerating (Section 8) Deck (30)
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1

All _______________ work must be authorized by the Inspector before the work is started by a repair orgainization.

Repair and Alteration

2

The inspector may give prior general authorization for limited or _______________ on a specific vessel.

Routine Repairs

3

Before any _______________ are performed, all proposed methods of design, execution, materials, welding procedures, NDE and testing must be approved by the inspector and, if an alteration, by an engineer.

Repairs or Alterations

4

Carbon or Alloy Steel with a carbon content over __________ shall not be welded.

0.35%

5

Temporary repairs should be removed and replaced with suitable permanent repairs at the _______________ maintenance opportunity.

Next Available

6

Temporary repairs may remain in place for longer period of time only if __________, __________ and __________ by the engineer and inspector.

Evaluated, Approved and Documented

7

Documentation of temporary repairs should include:
1. __________ of the temporary repair.
2. Specific __________ about the repair.
3. __________ of analyses performed.
4. __________ for future inspections.
5. __________ for installing permanent repair.

1. Location
2. Details
3. Details
4. Requirements
5. Due Date

8

Fillet-welded patches may be used to make __________ repairs to damaged, corroded or eroded areas of pressure vessel components.

Temporary

9

__________ shall not be repaired using Fillet-welded patches unless the engineer determines that the cracks will not be expected to propegatee from under the patch.

Cracks

10

A Fillet-welded patch shall not be installed on top of an existing _______________ patch.

Fillet-welded

11

Repairing a crack at a discontinuity, where stress concentrations are high (eg. crack in a nozzle-to-shell weld), should not be attempted without prior consultation with _______________.

An Engineer

12

Damaged or corroded shell plates may be repaired by removing a section and replacing it with a(n) __________.

Insert Patch

13

Insert Patch is also called a __________.

Flush Patch

14

Insert Patch must have corners rounded having a ____ in. minimum radius.

1 inch

15

What is another term for equipment exposed to atomic hydrogen migration in the base metal (operates in hydrogen service at an elevated temperature or has exposed base metal areas open to corrosion.

HTHA High-Temp Hydrogen Attack

16

Refer to __________ when making on-stream welds.

API 2201

17

The repair organization shall maintain records of its __________ and its __________.

Qualified Welding Procedures (WPS) and its Welding Performance Qualifications (WPQ)

18

__________ provides guidance on how to review weld procedures and welding performance qualifications and how to respond to welding non-conformances.

API 577

19

The inspector should assure that the minimum preheat temperature is measured and __________.

Maintained

20

During a Local Postweld Heat Treatment, temperature shall be maintained for a distance of at least __________ measured from the toe of the weld.

Two times the base metal thickness

21

The local postweld heat treatment temperature shall be monitored by _______________ thermocouples.

Atleast 2

22

__________ and _______________ may be used in lieu of PWHT where PWHT is inadvisable or mechanically unnecessary.

Preheat and Controlled Deposition Welding

23

Preheating used as an alternative to PWHT is limited to what materials?

P-1 & P-3

24

Preheating used as an alternative to PWHY is limited to what welding processes?

SMAW, GMAW & STAW

25

Preheating used as an alternative to PWHT shall be preheated and maintained at a temperature of __________ during welding and the maximum interpass temperature shall not exceed __________.

300 F during welding
600 F max. interpass temp

26

Controlled-deposition Welding Method requires what testing be required?

Notch Touchness Testing

27

Controlled-deposition welding used as an alternative to PWHT is limited to what materials?

P-1, P-3 & P-4

28

A _______________ shall be developed and qualified for each application when using Controlled-deposition Welding Method as an alternative to PWHT.

Weld Procedure Specification (WPS)

29

Refer to __________ for additional supporting technical information regarding controlled deposition welding.

WRC Bulletin 412

30

The pressure vessel rerating will be considered complete when the inspector witnesses the attachment of an additional __________ or additional __________ that carries required information.

Nameplate or Stamping