Structured Flashcards

1
Q

Explain Hall effect steering angle sensor and how to test it

A

Use a multimeter to test resistance, when angle changes resistance should change

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2
Q

What are inputs for auto guidance

A

Wheel speed, wheel angle, steering wheel angle, satellite signal strength

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3
Q

Describe hydralic system and reason for filter

A

N/a

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4
Q

How could you identify a pnumatic system air leak

A

Pressure gauge, measure pressure at different points in system, soapy water, listen to it

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5
Q

ISO number for oil cleanliness, what factors can allow contaminants in a system

A

Iso4406, contaminants can enter through scvs, or servicing

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6
Q

Precautions when working on a pneumatic system

A

Wear ppe, work in clean and safe environment, any pressure needed to be relieved

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7
Q

Precautions for working on pneumatics

A

High pressure air can be fatal wear ppe like glasses and rubber gloves

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8
Q

Precautions when working on a hydraulic circuit

A

Clean and controlled environment, with ppe, check for leaks check for wear and cavitation and discolouration

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9
Q

Given fault on a pc pump
(Pressure compensating)

A

The load sensing valve is not operating correctly as a result of it not pressure compensating, due to faults ls valve or compensating valve

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10
Q

Identifying a worn wheel bearing, what action should be taken

A

Possibly noise, excessive play off the floor, notify customer and quote repair and inform service manager

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11
Q

Action to be taken before commencing work

A

Carry out risk assessment, consider surroundings and ensure least risk as possible

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12
Q

Effects of opening a hydraulic system, also effects of low oil.

A

Containments may enter when cap open, or opening pipes for example. Containments can cause damage to components with fine tolerances.

Low oil can cause damage and cavitation

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13
Q

Cause of metal turning blue

A

Frictions plates worn or burnt out caused by heat damage

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14
Q

Faults within a transmission electrical system and components

A

Speed sensors, pressure sensor, temp sensors, controllers

Any component could have fault, high resistance/ error code

Oil is vital component

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15
Q

Fault for low oil in an engine

A

Components can create excessive heat, galleries will become blocked due to material breaking etc shell bearings breaking up

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16
Q

Target fuel pressure vs actual fuel pressure and consequences of a larger difference

A

Target is the aimed pressure calculated by the ecu, the actual is what is measured by the rail pressure sensor.

If there is a large difference it may indicate a fault sensor or relief valve stuck open or blocked filter. Or leak

Can cause running issues

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17
Q

Why could a con rod be bent

A

Hydrolock from excess fuel leaking from injector seal.

Debris from air intake/ water in intake

Incorrect valve timing

Incorrect ignition timing

Overloaded engine

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18
Q

Good practice to confirm fault

A

Tech should ask customer for info, replicate condition, allowing more efficient fault finding

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19
Q

Explain operation of 2 stoke oil

A

Total loss lubrication system. Also explains the non need for additives in a 2 stoke

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20
Q

Good practice for fitting filters

A

Put correct lube on seal, tighten to correct specification

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21
Q

What is the maximum voltage drop

A

0.25 volts,

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22
Q

How to test starting voltage

A

Volt drop pos, volt drop neg, current draw when starting

23
Q

How to test can circuit

A

60 ohms down each wire
120 ohms at terminator
2 together are 5 volts

24
Q

What should you take to tractor which isn’t starting

A

Battery and starter motor, multimeter, amp clamp battery tester

25
What would a 3 volt drop mean over a cable
The cable has a poor connection/ some additional resistance in the cable
26
Good practice for testing hydraulic systems
Check manual and service advisor for specifics, and ppe
27
How to check a hydraulic pump
Use a flow meter/ gauges depending on what pump your testing, specifics will be listed on service advisor. Service advisor will show what temp to carry out test Aiming for over 60 percent efficient
28
How would you hand over a machine
Clean with correct documents, customer has signed as proof of competence and you have shown then how to use it if they ask
29
How to diagnose faulty torque converter
30
What would you check on safety equipment
Safe working load
31
What do you need to work at height
Harness
32
How to dispose of coshh items
Can only be disposed using a contractor
33
What should you do if your under a machine
Remove key and leave a note
34
Loler inspection of axel stands
12 months
35
Loler equipment of a human lifting device
6 months
36
How to remove coolant cap
Slowly and ensure engine is cool
37
How is a grinder speed rated
M/s and rpm
38
Where to store grinder discs
Secure dry location
39
What direction does a reamer turn
Clockwise
40
How does a electronic compression test work
It uses the starter motor volt drop across different cylinder to calculate if one has lower resistance then others
41
How long to wait to report an accident
7 days
42
What are nitrile gloves used for
To protect from dermatitis
43
First thing to do to a machine
Carry out risk assessment
44
What is a current check
POS to neg
45
What is the max drop for volt drop
0.25
46
47
7 steps to diagnostics
Know the system. Ask the operator. Inspect the machine. Operate the machine. List probable causes. Reach a conclusion. Test your conclusion
48
Emulsified
Milky oil
49
How to tell if a coolant system has failed
Poor starting, white smoke overheating
50
51
What is an inductive sensor
Ac sine wave as speed increases wave increases
52
53
Satellite knowledge
Longitude, latitude , time and wheel angle sensor , steering wheel angle sensor
54