Yamazaki Distillery (Suntory) and Suntory Maturation Flashcards

(18 cards)

1
Q

What are the three rivers that merge at Yamazaki?

A

Katsura
Uji
Kizu

Because of differences in water temperature, and topography of area mists and fog are common occurrences

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2
Q

The Yamazaki area has long been famous for?

A

It’s exquisite water

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3
Q

When was Yamazaki distillery founded? And by whom?

A

-Construction began in late 1923
-Completed in 1924
-First spirit ran on November 11, 1924 at 11:11am
-Founded by Kotobukiya (Shinjo Torii’s company)
-Master Distillery Masataka Taketsuru

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4
Q

How many stills at Yamazaki?

A

8 pairs
direct heating for wash stills (direct fired, gas)
indirect heating for spirits stills (steam)
lyne arms mostly descending
Shell and Tube condensors for all stills except wash still #3 and #5 = worm tubs
stills used for between 20-30 yrs, the decommissioned

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5
Q

Washbacks at Yamazaki

A

12 Stainless Steel +
8 Oregon Pine
(all were stainless steel until 1988)

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6
Q

Malting took place at Yamazaki until when?

A

1970

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7
Q

What type of mashing is done at Yamazaki?

A

2 Stainless Steel Mash Tuns (full lauter)
filtering of mash is done slowly to produce wort that is as clear as possible

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8
Q

Fermentation at Yamazaki

A

Various yeast strains
Various peating levels for barley (some up to 40ppm)
Either wood or stainless

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9
Q

What are the shapes of stills at Yamazaki and how are they used?

A

Wash stills (8) - 5 straight, 3 bulge (direct fired)
(mostly downward lyne arms except #8 (upward)

Spirits Stills (8) 4 bulge, 4 straight (all steam)
(all downward lyne arms - some slightly)

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10
Q

Where are Yamazaki barrels matured?

A

-Only about 10% are matured at distillery.
-Most are sent to Ohmi Aging Cellar (along with other Suntory Distilleries), which is actually a complex of warehouses about 43 miles northwest of distillery.
-Ohmi was built in 1972
-Ohmi also has cooperage for Yamazaki that specializes in puncheons as opposed to Hakushu cooperage (hogsheads)

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11
Q

What is difference between barrel aging at Yamazaki vs Hakushu?

A

-Average temperature at Hakushu is lower, so a high spirit/wood contact ratio works better = smaller casks
-Average temperature at Yamazaki is higher = larger casks
(puncheons and butts)

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12
Q

What is the combined storage capacity for the three Suntory aging facilities (Ohmi, Hakushu, yamazaki)

A

-1.7 million casks (in 2022)

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13
Q

What is the average lifespan of a cask in the Suntory system?

A

-Casks have a lifespan of 50-70 years.
-At an average aging of 10 years, that means casks are reused an average of 5 times

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14
Q

What types of wood are used for Suntory maturation?

A

-ex Bourbon (ASBs, Hogsheads, and Puncheons)
-Sherry casks (exclusively Spanish Oak Butts)
-Mizunara (about 100 casks per year)
+ex-umeshu (plum liqueur) casks
+ex wine casks (they own Ch. Lagrange in Medoc)

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15
Q

Where does Suntory source American Oak ASBs and Hogsheads?

A

-barrels are mostly from Suntory distilleries in US
-hogsheads are disassembled barrels and remade at either Ohmi or Hakushu
-Puncheons are made from scratch in house at Ohmi cooperage - made of American White Oak air dried for minimum of 3 years.

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16
Q

Where does Suntory source its Sherry barrels?

A

-Exclusively made from Spanish Oak
-Suntory firmly believes that type of wood and not previous contents is most important
-Air dried for min. three years and then coopered into butts
-seasoned with Oloroso casks for at least three years

17
Q

Where does Suntory source its Mizunara oak?

A

-Suntory is the largest user of Mizunara oak in Japan, and they get only a few hundred casks per year.
-Sometimes they have access to Hokkaido forests, but sometimes logging rights are suspended, and they buy from auctions.
-Mizunara is a minimum of 100 year old trees

18
Q

When did Yamazaki add a small floor malting?