13.1 Cost estimation: How much does this particular design cost? Flashcards Preview

Engineering Design > 13.1 Cost estimation: How much does this particular design cost? > Flashcards

Flashcards in 13.1 Cost estimation: How much does this particular design cost? Deck (15):
1

How are costs often categorized?

Costs are often broken up into:

  • Labor costs
  • Material costs
  • Overhead costs

2

What are included in labor costs?

Labor costs include payments to:

  • the employees who build the designed device
  • support personnel who perform necessary but often invisible tasks
    • taking orders
    • filling orders
    • packaging
    • shipping the device

3

What are indirect labor costs?

Indirect costs that are less evident costs that are generally not paid directly to employees. These indirect costs are sometimes called fringe benefits.

4

What do fringe benefits include?

Fringe benefits include:

  • insurance
    • health
    • life
  • retirement benefits
  • employers' contributions to Social Security
  • other mandated payroll taxes

5

What is the typical upper limit on indirect labor costs?

Indirect costs of labor are crucial to recognize when we are estimating the cost of a design, because in many companies they are as much as 50% of direct labor payments or wages.

6

What is included in material costs?

Material costs include:

  • items and inputs directly used in building the device
  • intermediate materials and inventories that are consumed in the manufacturing process

7

What is a key tool for estimating the materials cost of an artifact?

A key tool for estimating the materials cost of an artifact is the bill of materials (BOM).

8

What is a bill of materials (BOM)?

A bill of materials is the list of all of the parts in our design, including the quantities of each part required for complete assembly.

9

What is overhead cost?

Overhead cost includes all of the costs incurred by a manufacturer that cannot be directly assigned to a single product.

10

Explain overhead cost via example situation.

If, for example, a company makes a product in a factory that also produces 20 other products, the cost of the building, the machines, the janitorial staff, the electricity, and so on, must somehow be shared or distributed among all of the 21 items.

If the company ignored these overhead costs in setting its product's prices, it would soon find itself unable to pay for the building and the services necessary to maintain it.

 

11

What is included in overhead costs?

Overhead costs include

  • the costs of entities that are distributed over the costs of several products
  • the salaries of executives
    • who are presumably using some share of their time to supervise each of the company's activities
  • costs of needed business functions such as: 
    • accounting
    • billing
    • advertising

12

What elements of business are subject to economies of scale?

Both labor and materials are subject to economies of

scale

13

How can we minimize the unit production cost of a design?

We can reduce the unit production cost of a design by making a lot of copies, rather than just making a few "originals".

14

What enables companies to distribute the costs of specialized and innovative technologies over a lot of units? How does this affect cost?

High volume production allows companies to distribute the costs of specialized and innovative technologies over a lot of units, thus lowering the cost per unit produced.

15

What costs are distinctly different?

There is an important distinction between the cost of designing, prototyping, and testing a product and the cost of the product after manufacturing and distribution.

Decks in Engineering Design Class (57):