AMCR Flashcards

(75 cards)

1
Q

During World War 1 (WW1) and the early 1930s, what was the chosen material for
aircraft construction.

A

wood

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2
Q

Types of Wood

A

Solid Wood, Laminated Wood, Plywood

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3
Q

It is made from one solid log cut by quarter sawing for the
reduced chance of warpage. Most commonly use in aircraft wing
spars.

A

Solid Wood

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4
Q

It is made by gluing together two (2) to three (3) pieces of wood
with the same grain direction. Most used also in aircraft wing
spars and interchangeable with solid wood if it has the same
quality.

A

Laminated Wood

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4
Q

It is made from three (3) or more thin sheets of wood board
glued and pressed together so that its grain would be at an
angle to the successive layer.

A

Plywood

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4
Q

Species of Wood

A

Hardwood and Softwood

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4
Q

Comes from deciduous trees, this is a broad-leaved tree which looses its leaves in the winter

A

Hardwood

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5
Q

Comes from coniferous trees, an evergreen tree, needle-leaved, cone-bearing tree

A

Softwoods

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6
Q

Whatever species of wood
used for aircraft construction;
its grain orientation should
always be straight. A limit of
variation 1:15 is permitted,
indicating that the grain must
not have an angle of more
than an inch per 15 inches.

A

Grain Deviation

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7
Q

Are the part where the
tree branch sprouted from
the trunk. There are different
types of shapes of it
depending on the cut from
the wood e.g. round, oval, or
spiked.

A

Knots

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8
Q

It is a type of wood
imperfection caused by small
holes in the annual rings of a
tree. Woods with it are only allowed to
be used if they are 14 inches
apart and with a volume of
11/2-inches x 1/8-inch x 1/8-
inch deep.

A

Pitch Pockets

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9
Q

▪ NEVER a good wood for
aircraft construction and
repair.
▪ Wood taken from a tilted
tree as it grows that lead to
its wood having a denser and
weaker wood structure than
a normal grown tree.

A

Compression Wood

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10
Q

▪ Usually can be identified by
its irregular and thread-like
line on the grains
▪ Also, NEVER a good wood for
aircraft construction and
repair.

A

Compression Failure

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11
Q

▪ Most used in aircraft construction
▪ Free from defects
▪ Hight Strength-to-Weight ration
▪ Hight Quality Wood

A

Spruce

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12
Q

▪ Strength is far better than of spruce
▪ Heavier
▪ Difficult to work than spruce with the tendency of splitting

A

Douglas Fir

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13
Q

▪ Lighter than Spruce
▪ Equal or superior to Spruce in all properties
▪ Lower hardness and shock resistance to Spruce

A

Noble Fir

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14
Q

▪ Excellent working and gluing characteristics
▪ Strength is inferior to Spruce

A

Northern White Pine

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15
Q

▪ Exceptionally light weight
▪ Lacks structural strength
▪ Used as a core material for panels for sandwich-type requiring
light weight and rigidity

A

Balsa

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16
Q

▪ Heavier than Spruce
▪ Stronger than Spruce
▪ Most used in face sheet production of plywood in aircraft skins

A

Mahogany

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17
Q

▪ Heavy hardwood
▪ Good shock-resistance properties
▪ Recommended for face plies of plywood used in reinforcement
plates on wing spars and in propeller made from wood.

A

Birch

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18
Q

is a crack running through or across the annual grain

A

Check

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19
Q

is a crack or separation in which it can be seen from a
detached two annual rings along its boundaries

A

Shake

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20
Q

are caused by a decay on the wood usually appearing as
streaks in the grains.

A

Stains

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21
Q

the stain that uniformly discolored the
annual rings.

A

Decay

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22
Decay on woods varies in color from
red to white stains
23
Decay on woods no matter what its stage will lessen the _________ of the wood until it gets brittle with little to no strength at all.
Toughness
24
Decay on wood is caused by
by fungi growing in damp woods that eats its fiber.
25
Decay can be minimized by properly drying the wood up to __% and the application of wood varnishes for the wood to be protected from the elements.
20%
26
It is an important component in aircraft construction. Its application to aircraft construction ranges from a thermoset plastic reinforced fiberglass to thermoplastic material for windows.
Plastics
27
Plastics or resins can be classified to 2 different classification according to their reaction to heat, what are those?
Thermoplastics and Thermosets
28
It can be mold to its desired shape and by cooling it down will help it maintain its shape.
Thermoplastics
29
It can also be molded and shaped but when cooled down, it cannot be reheated to be reshaped as it is fully cured (by heat or catalyst).
Thermosets
30
Two types of Thermoplastics
Cellulose Acetate and Acrylic
31
* Transparent * Light weight * Tendency to shrink * Tendency to turn its transparent appearance to slightly yellow shade
Cellulose Acetate
32
* Also known as Lucite, Plexiglass, or Perspex * Stiffer that cellulose * Clear transparent appearance
Acrylic
33
o Can also be used as an adhesive and bonding agent o Can be combined and poured into different kind of materials
Thermoset Plastics
34
Types of Thermoset Plastics
Polyester Resin, Vinyl Ester Resin, Phenolic Resin, Epoxy, Polyimides, Polybenzimidazoles (PBI) , Bismaleimides (BMI)
35
* Low-cost * Fast treating * Common handling techniques for Fiber- reinforced polyester: o Autoclaving o Pultrusion o Filament winding o Press (vacuum bag) molding o Wet layup o Injection molding o Metal molding
Polyester Resin
36
* All properties and characteristics are the same as Polyester resin * Higher corrosion resistance than polyester resin * Higher mechanical properties than polyester resin
Vinyl Ester Resin
37
* Also known as Phenol- formaldehyde resin * Shows low smoke and flammability characteristics * Used in interior components
Phenolic Resin
38
* Have different variety of viscosity from liquid to solid * Used as structural adhesives and for prepreg materials * High strength and modulus * Low volatility * Exceptional adhesion * Low shrinkage * Exceptional chemical resistance * Ease of use * Brittle * Reduced mechanical properties when subjected to moisture * Usually longer to process than polyester resin * Common handling techniques: o Autoclaving o Pultrusion o Filament winding o Press (vacuum bag) molding o Resin transfer molding
Epoxy
39
* Mostly used in high- temperature settings e.g.: o Airframe structure o Hot engine o Circuit boards * Excellent high thermal resistance * Oxidative stability * Low amount of thermal expansion * Have high-temperature curing
Polyimides
40
* Best used in environments where dangerously high heat-resistant resin is needed. * Available in the form of fiber and adhesive
Polybenzimidazoles (PBI)
41
* Higher temperature and toughness characteristic than epoxy resin * Used in airplane engines and high- temperature components * Common handling techniques is similar to epoxy resin: o Autoclave o Injection molding o Resin transfer molding o Sheet molded compound (SMC)
Bismaleimides (BMI)
42
In the early times, finely woven organic fabrics like __________ have been the initial choice for covering airframes.
Cotton and Linen
43
Types of Weaves
Plain Weave, Twill Weave, Satin Weave, Basket Weave, Leno Weave, Mock Leno Weave
44
the direction along the length of fabric
Warp
45
the direction across the width of the fabric.
Fill or Weave
46
the number of threads per inch in warp or filling.
Count
47
the number of yarns making up a thread.
Ply
48
a cut, fold, or seam made diagonally to the warp or fill threads.
Bias
49
an edge which has been cut by machine or special pinking shears in a continuous series of Vs to prevent raveling.
Pinked Edge
50
condition of polyester fabric upon completion of the production process before being heat shrunk.
Greige
51
brushing or spraying where the second coat is applied 90° to the direction the first coat was applied. The two coats together make a single cross coat.
Cross Coat
52
Types of Fabric Covering Processes
Blanket Method, Envelope Method
53
In this method, fabrics are attached to the airframe by trimming multiple flat sections and using adhesives to stick to the airframe.
Blanket Method
54
This method uses precut and pre-sewn envelope fabrics made-to-fit the airframe where it is needed to be placed. Through the help of patterns, fabrics can be cut and sewn to the exact size where it needed to be slid into position and will be fastened to the airframe by adhesives.
Envelope Method
55
Types of fibers
Glass Fiber, Ceramic Fiber, Kevlar Fiber, Graphite Fiber / Carbon Fiber
56
can be in the form of woven cloth (higher cost) or loosen mat(cheaper). Provide the resin material matrix with enhanced strength and durability.
Glass Fiber
57
a type of glass fiber designed to be used in high-temperature components. It is however more expensive and heavier in weight of glass fiber.
Ceramic Fiber
58
frequently used type of fiber where high impact resistance is needed. Identifiable by its soft yellow color in the form of woven cloth.
Kevlar Fiber
59
obtained from Rayon fibers where the cellulose is heated and stretched to change the molecular structure of the fiber into an extremely lightweight, strong, and tough material.
Graphite Fibers / Carbon Fibers
60
It is used to stop the entry of foreign materials like dirt, water, or air, and to stop a seepage of fluids, gasses, or air. It is also a vibration absorbent, noise deadening, and impact load safeguard.
Rubber
61
Types of Rubber
Natural Rubber, Synthetic Rubber
62
has better ease of processing and properties including tensile strength, tear strength, elasticity, flexibility, and accumulated heat buildup than synthetic rubber
Natural Rubber
63
is available in different composition that gives it different properties depending on where it will be used.
Synthetic Rubber
64
Types of Synthetic Rubbers
Butyl, Buna-S, Buna-N, Neoprene, Thiokol, Silicone, Silastic
65
i. Superior resistance to gas saturation ii. High resistance to deterioration iii. Low water absorption iv. Good temperature resistance v. Lower physical properties than Natural rubber vi. Best used for phosphate ester hydraulic fluid (also known as Skydrol), silicone fluids, ketones, acetones, and gases.
Butyl Rubber
66
i. Have the same physical and processing characteristic to natural rubber ii. Water resistant iii. Good resistance to heat in the absence of harsh flexing iv. Poor resistance to oil, gasoline, solvents, and concentric acids v. Better substitute to natural rubber
Buna-S Rubber
67
i. Also known as nitrile rubber ii. Exceptional resistance to hydrocarbons and solvents iii. Low resistance to solvents at low temperature iv. Good resistance to abrasion v. Used in automotive and aviation industry to handle oil and gasoline hoses, seals, tank lining, and for gaskets.
Buna-N Rubber
68
i. Superior oil resistance ii. Good to use with nonaromatic gasoline but bad with aromatic gasoline iii. Have similarity to natural rubber in the appearance and texture iv. Tougher than natural rubber v. Tear and abrasive resistance are less than of natural rubber vi. Exceptional resistance to the elements
Neoprene Rubber
69
i. Also known as polysulfide rubber ii. Best resistance to deterioration iii. Worst physical characteristics iv. Have similarity in usage as Buna-N
Thiokol
70
i. Best to use where flexibility is needed in high and low temperatures ii. Good resistance to oils but adversely reactive to aromatic and nonaromatic gasoline
Silicone
71
i. One of the best kind of silicones ii. Good for insulating electrical and electronic components
Silastic
72
Edge of cloth to prevent raveling
Selvage Edge