Advantages of tablets
Mass production, dry dosage form increases stability, convenient transport, easy to dispense, good uniformity of dosing, can coat and mask taste, versatile drug delivery
Moulded tablets
Prepared by moulding, soft and soluble, rapid dissolution
Compressed tablets
Prepared by compression, hard, can be coated
Types of tablets
Sugar coated, film coated, enteric coated, chewable, effervescent, buccal + sublingual, vaginal + rectal
Common ingredients of tablets
Active drug, filler/diluent, binder, disintegrant, lubricant, glidant
Filler/diluent
Add necessary bulk to the formulation for handling and processing
Binder
Promote adhesion, maintain integrity of tablet
Disintegrant
Facilitate breakup of tablet for absorption
Lubricant
Aid ejection of tablet from die cavity after compression
Glidant
Enhance powder flow through machinery
How does adsorption of drug on surface of excipient effect the drug
Decreased particle size, increased surface area of drug, increase F
How does a rotary press work for tablet compression
Head carrying sets of punches and dies revolves continuously, granules run out of hopper into feed frame, upper and lower punches move between pair of rollers, after compression lower punch lifts to eject tablet
What is granulation
Primary powder particles made to adhere to form multi particle entities
What are the ideal characteristics of granules
Spherical shape, smaller particle size distribution, adequate moisture, good compressibility, sufficient hardness
Why granulate?
Prevent segregation, improve content uniformity, improve flow properties of mix, improve compaction, reduce hazards of toxic material, reduce caking of hygroscopic material
What is the most commonly used filler/diluent and why
Lactose, inexpensive, number of forms, freely but slowly soluble in water
Wet granulation production techniques
Oscillating granulation, high speed mixers/granulators, fluid bed granulation, extrusion-spheronisation
Stages involved in particle-particle interactions during wet granulation
Particle-particle interactions by forming liquid bridges, particle-particle interactions by forming solid bridges
Advantages of wet granulation
Reduced material segregation during storage, useful for manufacture of tablets with low drug concentration, use conventional excipients, amenable to post processing unit operations eg coating
Disadvantages of wet granulation
Several steps required, may produce hydrate forms of drug, solvents used need to consider drug degradation, drug can crystallise out during drying if soluble in granulating fluid causing polymorphism, need heat for drying
Common granule tests
Loss on drying (moisture content), bulk density, particle size distribution, angle of repose (flowability)
Why is moisture content important?
Affects flow of material, affects compressional characteristics (crystal hydrates often compress better), final water content affects stability, quality and strength
Commonly used methods to dry granules
Tray drying, fluid bed drying, vacuum drying, microwave drying
Convective heat transfer
Uses moving medium (air)