polymer - processs Flashcards

(42 cards)

1
Q

what are teh ways to model polymers

A

thermoforming

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2
Q

types of themroforming

A

vaccum
dome blwoing

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3
Q

what is used in thermforming

A

sheets of HIPS or Acrylic

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4
Q

beenfits of tehrmfoormign mdoelling

A

more cple 3d forms

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5
Q

what is used to join polymers

A

solvent celeemnt

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6
Q

what does solvent cement do

A

softens surface of polymers to be joined

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7
Q

what may be used to join polymers to non polymers

A

epoxy resin

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8
Q

wasting processes on polymers

A

drilling
sawing
filling
abrading

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9
Q

equipment to watse polymers

A

pillar drill
coping saw
band saw
jig saw
scroll saw
files
disc sanded
belt sander

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10
Q

pros of inj moulding

A

fast
compelx sahpes
high scale production

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11
Q

cons of inj moulding

A

high inital costs

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12
Q

steps of inj moulding

A

granels in hopper
heated bareel and scrw run granels
plastic melts
lquid plasti inected in nozzle
water pumpld to coolr
mould open ejector pins

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13
Q

main limtiatiosn of inj moulding

A

only for high volume
high costs

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14
Q

consdieration in inj moulding

A

wall thickness
ribs
no sharp corners
draft angles

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15
Q

uses of inj moudling

A

vaccum cleaners
calclator
skettles
alot

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16
Q

pros of rotational moudling

A

seamless hollo compeoents

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17
Q

scale for rotatioanl moudling

A

lare scale batch or amss

18
Q

uses of roational moudling

A

cones
kayaks
water tanks
play equpment

19
Q

what does rotatina moduling allow

A

compelx parts
with low cost machienry and tooiling

20
Q

what si compression moudling

A

polymer thing sit in die,
hydralih press pushes

21
Q

what scale for compression moulding

A

lareg scale batch

22
Q

uses fo compression mpdling

A

switches
plugs
cups
plates
knobs

23
Q

adv of cop moulding

A

low capital costs
no need for runners or sprues

24
Q

limtiation of comp moulding

A

very long cycle times
limtied compelxity
and size

25
what si extrusion
inj moudling bit polymer just forced through die and cut to length
26
type of scale for production of extrusion
consitous
27
uses fo extrusion
soldi rods angle sectiosn curtain track
28
when blwo moudling used
wehn producing tin walled compoenents
29
scale of prodution and cost level for blwo moudling
high intial costs contuosu production
30
uses of blwo mpoudling
drink bottles shampoo bottles drink tansk
31
how si slug for blwo mudling made
inj moudling or extension
32
what is slug for blwo modulign called
pariosn
33
pros of caccum forming
cheap easy to make moulds
34
cons of vaccum formign
not cost efefctiev for oen off need draft angle roudned coruenrs
35
scale of vacc form
small batch or mass
36
uses of vacc formign
trays box inserts yoghrut pots sinks baths
37
limitatiosn fo vacc forming
depth of muld thickness of material webbing air holes needed
38
main material in blwo moulding
HIPS ABS
39
what si thermoforming
where mould is pressed onto surface fo polymer same tiem to vaccum applied
40
pros fo thermo formign
fien details
41
cons of themroformign
slow long process
42
cons of themroformign
slow long process