Systems Exam 3 - Rod Control Flashcards

(40 cards)

1
Q

Lift Coil Disconnect Switch - Location and Purpose

A

Lift coil disconnect switch provided for each rod and contained in a single cabinet in the back on the MCB CB07. These switches allow disconnecting the lift coil to prevent a rod from moving. Provides ability to withdraw a single rod for dropped or misaligned rod.

Toggle switch UP to disconnect.

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2
Q

CBO (Control Bank Offset) - Definition and Purpose

A

CBO: Process of moving all control banks in or out over core life to minimize wear to the rodlets. Also done to minimize fretting of the rods. The total span used is 9 steps.

  1. Offset of 1 raises rod height by 1, 2 raises 2, etc.
  2. 222+0, 223+1, 224+2, 225+3, 226+4….231+9
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3
Q

Metal Impact Monitoring Systems function

A

The Metal Impact Monitoring Systems function is to prevent the Loose Parts Monitoring System (LPMS) from inadvertently generating an alarm when the rods are stepped.

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4
Q

How does uPC1 failure affect rod control?

A

→uPC1 failure will cause T-ref to drop due to loss of PT-505
→rods drive inward in auto

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5
Q

Rod Speeds in Manual? In Auto? For SB-C, D and E?

A

In Manual:
→control banks move at 48 steps/min
→shutdown banks move at 64 steps/min (only when that individual bank is selected on switch)
→Reactor Control System provides input to Rod Control to tell rods what to do based upon plant conditions (Rod Bank Selector Switch must be in auto)
→rod speed indication for SB-C, D and E reads 0, but they actually move at 64 steps/min

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6
Q

Non-Linear Gain Function

A

Non-Linear Gain looks at error signal and changes rod speed based upon amount of error.

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7
Q

Variable Gain Function

A

→Variable Gain compares turbine power to error signal and for higher power levels it decreases the rod speed to minimize potential overshoot
→at lower power levels it may increase the rod speed →compares Auctioneered Hi NIS and Turbine 1st Stage Impulse Pressure (PT-505 or PT-506, selectable), then goes through rate comparator to develop power mismatch function (may cause rods to change speed based on rate mismatch)

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8
Q

List Rod Stops

A

→C1: stops any outward rod motion, IR Rod Stop IR Amps ~ 20% (1/2)
→C2: stops any outward rod motion, PR Hi Flux 103% (1/4)
→C3: stops any outward rod motion, OT N16 (2/4) 3% below trip setpoint
→C4: stops any outward rod motion, OP N16 (2/4) 3% below trip setpoint (109% normal)
→C5: stops only automatic outward rod motion, Turb Pwr < 15% (1/1) (PT-505 or 506, selected via switch on CB-07)
→C11: stops only automatic outward rod motion, CB-D > 223 steps

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9
Q

Rod Control Block Diagram

A
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10
Q

Inputs to Rod Control

A

→auctioneered Hi N-16 goes to Rod Insertion Limit monitor (graph available in COLR)
→supports Tech Specs
→compares rod position to power to determine if rods are too far in and provides alarm
→auctioneered Hi NIS used to compare to Turbine 1st stage impulse pressure to generate power mismatch
→Average T-ave compared to T-ref to develop error signal
→Reference T-ave (a.k.a. T-ref) supplied from 1st Stage Turbine Impulse Pressure (PT-505 or PT-506, Selectable)

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11
Q

Rx Trip and Bypass Breakers Auto and Manual Trips

A

→RTBs are the only safety related components of Rod Control
→bypass breakers DO NOT get shunt trip on automatic trip signals
→bypass breakers get a shunt trip AND UV trip on manual only
→main breakers have both shunt and UV trip on automatic as well as manual
→SSPS A Train goes to RTA and BYB, B Train goes to RTB and BYA
→with an SSPS train in test, its associated RT breaker can be tested without causing a reactor trip (auto trip signals will open the breaker) while Bypass breaker is connected
→BUT… all breakers will open on a manual trip

Note: loss of uED1 or uED2 will prevent shunt trip, but UV trip will still be available.

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12
Q

How do Shunt Trip and UV Trips Work?

A

Shunt Trip: once energized, uses mechanical force to force breaker open

UV Trip: once de-energized, releases spring to force breaker open

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13
Q

How Does DC Hold Cabinet Work? How does it work on a Rx Trip if in use?

A

→DC Hold power applies DC hold voltage to the stationary gripper coil to hold the rods such that when normal power to the stationary gripper is removed, the rods stay in position
→Group Hold Switch positions: OFF, LATCH, and HOLD
→Latch is 125 VDC; Hold is 70 VDC
→Latch position applies greater voltage to ensure stationary gripper is properly latched
→only one group can be held at a time, only one not in OFF at a time

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14
Q

Bank Overlap. How many steps, and why?

A

→107 steps of bank overlap, done to control flux shape and even out rod worth
→107 steps of overlap means 2 banks are moving together for 107 steps
→individual thumbwheels provided (total of 6) are set to tell when to start and stop rods from moving based upon total number of steps counted
→115 step overlap means when CB-A at 115 steps, CB-B starts to step (0 with all control banks in, 452 control bank C all the way out, adjusted in + direction only if required to adjust manually)

  1. S1: 115 steps on CB-A, start CB-B
  2. S2: 222 steps Stop CB-A, CB-B at 107 steps
  3. S3: 230 steps start CB-C, CB-B at 115 steps
  4. S4: 337 steps stop CB-B, CB-C at 107 steps, CB-B at 222 steps
  5. S5: 345 steps start CB-D, CB-C at 115 steps
  6. S6: 452 steps stop CB-C, CB-D at 107 steps, CB-C at 222 steps
  7. With CB-D all the way out counter should read 560 steps (no CBO)
  8. If reset then it sees that CB-A needs to be first moved (not good at power)
  9. Bank overlap and step overlap only affects control banks
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15
Q

Pulse to Analog Converter (P/A) Purpose, Inputs, Outputs

A

→provides input along with Auctioneered Hi N-16 to RIL monitor
→individual slave cyclers send signals to P/A Converter in order for it to track bank position
→since it only tracks signals, indication could be incorrect if signal is sent and rods do not actually move
→toggle switches on front of converter allow for manual adjustment of bank rod position
→located in back of DC Hold cabinet, only tracks control banks

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16
Q

Control Rod Control S/U Reset Pushbutton Resets What?

A

→located on CB-07
→should never be used with rods pulled - resets the entire system, which will require manually resetting each individual counter, Master cycler, Bank overlap, etc.
→does not cause a reactor trip, just a headache; rods will stay in place
→no effect on DRPI
→used to reset the rod control system prior to startup
→if not reset prior to startup, Bank Overlap unit will not work as designed

Resets the following (POSSUM):
P- P/A converter,
O- Bank Overlap,
S- Slave Cycler,
S- Step Counters,
U- Urgent Alarms,
M- Master Cycler

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17
Q

Urgent Failure In Logic Cabinet

A

If failure is in logic cabinet, it stops rods in all power cabinets except SCDE

18
Q

Power Cabinet Urgent Failures:

A

LLRPM

→Logic failure: simultaneous zero current order to stationary and movable grippers
→Loose or removed circuit card
→Regulation failure: coil current does not match the current order within a preset time or a full current order is on too long. This protects against dropping rods or overheating the coils
→Phase failure: voltage to coils has excess ripple. This would mean that one of the three phases of AC was being processed differently than the others, perhaps due to a blown fuse, a thyristor that has lost gate control, etc.
→Multiplexer error: wrong rods trying to move- locks up rods in that cabinet

19
Q

Logic Cabinet Urgent Failures:

A

SLO

Stops all rods except SCDE from moving

→Slave cycler Failure: slave cycler receives a “GO” pulse before completing the previous step, initiates a step without receiving a “GO” pulse, or receives a “GO” pulse without initiating a step
→Loose or Removed circuit card
→Oscillator Failure: fails to generate pulses when signaled

20
Q

Non-Urgent Failure caused by…

A

Loss of a power supply (Logic or Power Cabinet).

Amber light (PS) provided on locally on each cabinet; alarm provided on CB-07

21
Q

During a Reactor startup, when will 1-ALB-6D/3.7, “ANY ROD AT BOT” clear?

A

When CB A rods clear 12 steps withdrawn

22
Q

What are the inputs to the Rod Insertion Limit Monitor?

A

→Bank position from P/A converter
→Auctioneered High N-16
→Ave T-ave (set to zero)

23
Q

The rod control system looks at what to determine rod speed and direction?

A

→the magnitude of the difference between turbine load (T-ref) and Ave T-ave

AND

→the RATE OF CHANGE between turbine load (1st stage impulse pressure) and Auctioneered Hi NIs.

24
Q

Power cabinet 1BD supplies power to which banks?

A

Control Bank B group 1
Control Bank D group 1
Shutdown Bank B group 1

25
Control bank A, Group 1 rods are on the DC hold power when a reactor trip occurs. These rods will...
Fall by gravity into the core. The DC hold power is supplied from the Rod Drive MG sets DOWNSTREAM of the RTB's
26
Power range channel N-42 failed high. →How will the rod control system respond? →What must be done in order to restore?
→Control rods will step in due to the auctioneered HIGH input to the rod control circuitry. →C-2, power range high flux rod stop, will prevent rod withdrawal →must be reset at the NI cabinets
27
U2 is at 40% and stable. T-ave indicates 565°F. →Is this correct? →If not, what direction and speed should the rod control system respond with?
No, T-ave should be 569.9°F. Rods should be stepping out at ~68 steps per minute.
28
→U1 Rods are in manual for a COT on PR channel 1. →a VCT auto make-up occurred with power stable at 65%. →T-ave stabilized at 579.5°F. How will the rods respond when placed back in AUTO after the completion of the COT?
T-ave for 65% on U1 should be ~575.5°F. Rods should step in at ~40 steps per minute.
29
What key parameter will help the RO distinguish between a DRPI malfunction and an actual dropped rod?
steam pressure
30
MG Sets
→260 VAC output →powered by uB3 AND uB4 (can lose one and still hold rods) →breakers can be opened from CB-11 in the event RTBs don't open on Rx Trip →have large flywheel to help stabilize output with input power perturbations
31
Tech Spec 3.1.4 Rod Group Alignment Limits
Modes 1 and 2 All shutdown and control rods shall be OPERABLE AND Individual indicated rod positions shall be within 12 steps of their group step counter demand position. Note: the operability (i.e. trippability) of the shutdown and control rods is an initial assumption in all safety analyses that assume rod insertion upon reactor trip. One or More Rods Inoperable: →verify SDM within COLR limits within 1 hr OR →initiate boration to restore SDM within 1 hr AND →Mode 3 in 6 hrs One Rod Not Within Alignment Limits: →verify SDM within COLR limits within 1 hr OR →initiate boration to restore SDM within 1 hr AND →reduce thermal power to ≤75% RTP within 2 hrs More Than One Rod Not Within Alignment Limits: →verify SDM within COLR limits within 1 hr OR →initiate boration to restore SDM within 1 hr AND →Mode 3 in 6 hrs
32
Tech Spec 3.1.5 Shutdown Bank Insertion Limits
Each shutdown bank shall be within insertion limits specified in the COLR (Modes 1 and 2 with any control bank not fully inserted) . Each shutdown bank shall be within 218 and 231 steps withdrawn in MODE 1, and in MODE 2 with any control bank not fully withdrawn. This LCO is not applicable during the performance of OPT-106A/B (SR 3.1.4.2) One or More Shutdown Banks Not Within Limits: →verify SDM within COLR limits within 1 hr OR →initiate boration to restore SDM within 1 hr AND →restore shutdown banks to within limits within 2 hrs
33
Tech Spec 3.1.6 Control Bank Insertion Limits
Control banks shall be within the insertion, sequence, and overlap limits specified in the COLR (Modes 1 and 2 with keff ≥1.0). This LCO is not applicable while performing SR 3.1.4.2
34
TR 13.1.37 Rod Group Alignment Limits and Rod Position Indicator
The Rod Position Deviation Monitor (u-ALB-6D/3.5, DRPI ROD DEV alarm and inputs) shall be operable in Modes 1 and 2. If the DRPI ROD DEV alarm becomes inoperable, rod group alignment, and the operability of the Demand Position Indication System and the DRPI System must be verified every 4 hours. Applicable conditions of LCOs 3.1.4, Rod Group Alignment Limits, and 3.1.7, Rod Position Indication, shall be immediately entered upon discovery of one or more rod position indications inoperable.
35
TR 13.1.38 Control Bank Insertion Limits
The Control Bank Insertion Limit Monitor shall be operable in Mode 1 and in Mode 2 with the reactor critical. The Control Bank Insertion Limit Monitor inputs annunciators u-ALB-6D/1.7, ANY CONTROL BANK AT LO LMT, and u-ALB-6D/2.7, ANY CONTROL BANK AT LO-LO LMT, and CONTROL ROD INSERTION LIMIT & POSITION recorders u-ZR-0412 & 0412A. If these indications become inoperable, the position of each control bank must be verified to be within the limits of the COLR every 4 hours. Applicable conditions of LCO 3.1.6, Control Bank Insertion Limits shall be immediately entered upon discovery of control bank insertion limits not met.
36
Loss of DRPI leads to the operator verifying rods are still in place by...
...checking power indications and/or incore thermocouples.
37
Rod Control Temperature Control Setpoints
→maintain Actual T-ave within 1.5°F of Program T-ave →±1.5°F to ±3°F rods step in at 8 steps/min →rod speed ramps from 8 to 72 steps/min from ±3°F to ±5°F →max rod speed 72 steps/min at ±5°F mismatch →once mismatch is within ±1°F, rods stop moving
38
Failures in Rod Control Input Channels
→Impulse Pressure is used to determine Rx power as they are directly related →Temperature of RCS is controlled by reactivity (rods and boric acid) →if impulse pressure (PT-505 or PT-506) fails high, (T-ref > Ave T-ave), rods will withdraw →if impulse pressure fails low (T-ref < Ave T-ave), rods will insert →if Average T-ave (N-16 or T-cold) fails high (Ave T-ave > T-ref), rods will insert →if Average T-ave fails low (Ave T-ave < T-ref), rods will withdraw
39
Rod Insertion/Withdrawal Sequence
Withdrawal: →stationary coil normally energized, holding rod →moveable coil energized, grabs rod →stationary coil de-energized, lets go of rod →lift coil energizes, lifts rod 5/8" with moveable coil holding on →stationary coil energizes, grabs rod →lift coil and moveable coil de-energize, lets go of rod and moveable coil drops to original position Insertion: →stationary coil normally energized, holding rod →lift coil energizes, lifting moveable coil up 5/8" →moveable coil energizes, grabs rod →stationary coil de-energizes, letting go of rod →lift coil de-energizes, dropping moveable coil holding onto rod 5/8" →stationary coil energizes, grabs rod →moveable coil de-energizes, lets go of rod
40
Instrument Failures and Rod Behavior
→PR NI fails Hi - rods in →PR NI fails Lo - no movement →T-ave/T-cold/N-16 fails Hi - rods in →T-ave/T-cold/N-16 fails Lo - rods out →PT-505/506 fails Hi - rods out →PT-505/506 fails Lo - rods in