Select Control Point Instrumentation Web Page Flashcards
(89 cards)
Control point instrumentation refers to
Use of devices and systems to monitor, measure, and regulate critical variables at specific locations (control points) in a process, system, or structure
Where are Point instrumentation commonly used
commonly employed in engineering, industrial processes, and scientific research to ensure safety, efficiency, and performance.
What are the 5 Key Components of Control Point Instrumentation:
Sensors and Transducers
Data Acquisition Systems:
Controllers:
Actuators:
Displays and Interfaces:
What do the Sensors and Transducers do in the system
Detect changes in physical or chemical properties (e.g., temperature, pressure, flow, humidity, or chemical composition).
Convert these properties into electrical signals for further processing.
What does the Data Acquisition Systems do in the system
Collect data from sensors and transducers.
Process and store information for monitoring and analysis.
What do the controllers do in the system
Use input from sensors to make decisions based on pre-set conditions or algorithms.
Output control signals to actuators or other systems to adjust the process.
What do the Actuators do in the system
Implement control actions, such as opening valves, starting motors, or adjusting heaters.
What do the Displays and Interfaces in the system
Provide visual or digital feedback to operators.
May include graphs, alarms, and real-time data visualization.
What does it do in Industrial Automation
Monitoring and controlling machinery in manufacturing
What does it do in Process Industries
Ensuring proper operation of chemical reactors, distillation columns, or boilers.
What does it do in Civil Engineering
Monitoring structural health of bridges, dams, or buildings.
What does it do in Environmental Monitoring
Measuring air or water quality at critical points.
What does it do in Aerospace and Defence
Ensuring operational integrity of aircraft or weapons systems.
In the context of burner systems, control point instrumentation what does it do
the monitoring and control devices used to ensure the safe and efficient operation of the burner
Burner systems are critical in which applications
boilers, furnaces, and heaters, where precise control of fuel and air is essential for optimal performance, safety, and compliance with environmental regulations.
Key Components of Control Point Instrumentation in Burner Systems (9)
Flame Sensors
Temperature Sensors:
Pressure Sensor
Oxygen (O₂) Sensors
Fuel Flow Meters:
Airflow Sensors
Burner Management System (BMS)
Exhaust Gas Analyzers
Actuators and Valves
Purpose of flame sensor in PID
Detect the presence and quality of the flame to ensure proper combustion
Types of flame sensors in PID
ultraviolet (UV), infrared (IR), and ionization probes.
Purpose of Temperature Sensors in the PID system
Monitor temperatures in the combustion chamber, heat exchangers, and exhaust flues.
Ensure temperatures stay within safe operating ranges and optimize energy efficiency.
Purpose of Pressure Sensors in PID system
Measure air and fuel pressures to maintain proper ratios and flow rates.
Types of pressure sensors in PID burner
Include sensors for gas supply, air blowers, and combustion chamber pressures
Purpose of 02 sensors in PID burner systems
Monitor the level of oxygen in the exhaust gases.
Used to adjust the air-to-fuel ratio for complete combustion and reduced emissions.
What is the purpose of Fuel Flow Meters in a PID system
Measure the rate of fuel delivery (e.g., natural gas, oil) to the burner.
Enable precise control of fuel input based on demand.
What is the purpose of an Airflow Sensors in a PID system
Monitor the flow rate of combustion air supplied to the burner.
Work with dampers and blowers to maintain the correct air-fuel mixture.
